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Friday, March 29, 2024

Monforts modular coating approach

Only Monforts offers completely integrated coating lines from a single source; latest tech offers coating heads that are tailored to the company’s drying technology for maximum benefits and multi-functional coating heads for industrial texCoat and All-round coating units.

The texCoat modules can be retrofitted into existing ones or integrated into new lines, whereas the All-rounder is a complete system which is designed to be integrated into a complete Monforts finishing range.

Coating head modules are currently available for:

AWOL40 A Monforts texCoat coating device installed at the plant of an Italian fabric manufacturer.

•              Screen printing. The coating head for rotary screen printing is suitable for woven, knitted and nonwoven fabrics, with the ability to apply single colour patterns and also achieve 3D effects with low liquid penetration, for add-ons of between 10-100 gsm and with coating formula viscosities of between 2,500-8,000 mPas. It is also highly suitable for patterning denim.

•              Magnetic roller coating. With this coating head, low-penetration lacquering and pigment dyeing can be carried out, to add functional coatings to fabrics with add-ons of between 10-80 gsm and within the viscosity range of 1,000-6,000 mPas.

•              Knife coating. In order to seal fabrics against water, for one-sided application of foams to coated fabrics, other liquids and gases, or alternatively the addition of breathable coatings, foam lamination and coatings for fashion items are applied by the knife method.

Two separate modules are available for knife coating:

  • AWOL41 The Montex Allround allows for the tension-free coating of the substrate along a greatly-reduced web path and a very short period of ‘open’ coating prior to it entering the dryer.

    A knife system for coating viscosities of between 3,500-12,000 mPas and add-ons of between 10-150gsm. A coating speed of up to 50 m/min is achievable with this head.

•              A roller knife coating head for working with coating viscosities of between 3,000-35,000 mPas and a wide add-on range of between 20-1,500 gsm. Depending on the material and coating, high speeds of up to 120 m/min are possible with this unit.

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