KARL MAYER is expanding its position in the denim market with double success. The innovative manufacturer of indigo dyeing machines was able to place two important orders in Turkey and Egypt at the beginning of the year, thereby consolidating existing partnerships and gaining a new customer. The orders were booked in January and delivery is scheduled for the second half of the year.
Dieter Gager, Sales Manager of the KARL MAYER Warp Preparation business unit says, “We are delighted that denim manufacturers have confidence in us despite the multiple global crises and are working with us to modernize and expand their capacities. The repeat success in the Egyptian market is particularly important for us. Our intensive work in this up-and-coming denim country has paid off.”
Building on successes with the PRODYE®-S
A PRODYE®-S was ordered in Egypt. The machine for slasher dyeing is going to a fully integrated denim manufacturer that serves the entire product range in this area and is modernizing its capacities with the follow-up order. Due to his positive experience with the machine from a previous project, he once again decided in favor of KARL MAYER’s offer.
Gain a new customer with the PRODYE®-R
A PRODYE®-R will be delivered to Turkey to equip a new customer. The investment is part of a project with which the Turkish denim manufacturer wants to make its production more lucrative. In addition to the actual dyeing technology, it has also ordered all machines and equipment needed for rope dyeing from KARL MAYER. The full one-stop package consists of various creels, the BALL WARPER, the LONG CHAIN BEAMER, and the PROSIZE yarn sizing machine.The latest new developments such as CASCADE offer even more benefits. The pioneering steam CASCADE and condensation system uses up to 7% less steam during the drying process and therefore scores equally well in terms of environmental protection and production costs.
The BALL WARPER convinces with its controlled, tension-controlled, careful, and extremely precise operation. The LONG CHAIN BEAMER scores with its reliable process control, simple operation, perfectly cylindrical beam winding, and flexibility. An integrated, reverse-driven compensator also enables the operating status during rope feeding to be changed at constant rope tension levels.The PRODYE®-R offers similar benefits to slasher dyeing. The dyeing vat for rope dyeing also enables deeper indigo shades with fewer – in this case, nine – dyeing boxes and a 20 % saving in hydro and caustic soda. The rebeaming step is also extremely efficient. Thanks to perfect tension control throughout the entire process and a programmable coiler, an output increase of 10 to 20 % is possible.
