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Wednesday, November 26, 2025

Soorty achieves excellence in denim manufacturing with a Rieter Ring Spinning System

Rieter is the world’s leading supplier of systems for manufacturing yarn from staple fibers in spinning mills.

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Based in Winterthur (Switzerland), the company develops and manufactures machinery, systems, and components used to convert natural and man-made fibers and their blends into yarns in the most cost-efficient manner.

Soorty, one of Pakistan’s largest denim producers and exporters, is on a mission to produce denim yarn sustainably. The company’s new Rieter ring spinning mill ensures high raw material yield, low energy consumption, and efficient processes, driving maximum sustainability in ring spinning. Soorty is recognized as a leader in Pakistan’s textile industry and is committed to sustainable denim manufacturing.

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Soorty’s ring spinning mill is fully equipped with Rieter technology, covering the entire spinning process from bale to package. The company’s spinning system enables Soorty to produce high-quality ring yarns while maintaining low energy consumption. Key innovations, such as the high-performance card C 80, allow for increased production while using fewer resources.

The spinning mill operates 20 ring spinning machines G 38, running at spindle speeds between 12,000 and 18,000 rpm. These machines provide easy handling and high flexibility, particularly in the production of slub yarns with various effects, making them well-suited for denim fashion. The winding machine Autoconer X6 further improves downstream efficiency by delivering high package quality, reducing energy consumption, and optimizing processes through advanced monitoring.

Ring Spinning Machine G 38 With spindle speeds up to 28,000 rpm, the production is at the highest level. The machine consumes minimal energy thanks to energy-efficient components such as LENA 28 spindles, IE4 main motors, and optimized suction systems. Customers benefit from the 25% faster doffing system. The new and faster cop transport system SERVOdisc needs less maintenance.

The new version of the ring spinning machine G 38 is available either as a fully or semi-electronic system on demand. 25% faster doffing with a cycle time of only 90 seconds brings massive productivity benefits. The 12% faster cop transport SERVOdisc for systems linked to the winding machine needs less maintenance. The G 38 consumes minimal energy thanks to energy-efficient components such as LENA 28 spindles, IE4 main motors, and optimized suction systems. The power monitoring function also helps to save energy.

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