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Sustainable future with latest International Standards Organization (ISO) created compressor provides operators with significantly

product innovations by DyStar ISO 8573-1 to provide manufacturers with the ability lower maintenance requirements, including:
• Fewer ancillary air system components to maintain.
to define the level of tolerance for air purity in their
• Longer timeframes between oil changes.
compressed air system. This standard outlines the
levels of solid particulates, water, and oil allowed
based on the classification. • Elimination of expensive oil filters to clean the
compressed air.
the extensive Dianix® range are the Dianix • Elimination of oily condensate management.
XF/XF2/SF dyes designed to meet the highest Class 0, the most stringent of these classes, • Longer desiccant life of downstream air filters.
Imtiaz Rastgar wet-fastness requirements for sportswear, apparel guarantees compressed air will contain <0.01 • Minimized downstream labor and outage-related costs.
What can oil-free air classification most appropriate for your facility. Reduce energy costs
mg/m3 of total oil. The key is to select the
and workwear, and the Dianix AM/HLA dyes made to
meet the highest light fastness requirements for
automotive textiles, home furnishings and outdoor
The more energy-efficient the compressor, the more
Manufacturing benefits of oil-free air
textiles. To keep up with the industry demands,
direct impact the machine will have on lowering
Eliminates risk of contamination
DyStar also rolled out Remazol® MAP Blacks for
operating expenses. Since energy costs are generally
compressors do for AD • Delivers Peace-of-Mind – There is always a risk of 60-75% of the total life-cycle costs of an air
cellulosic fibers and new Remazol SAM items.
contamination when compressed air encounters an
compressor, overall cost savings from efficiency
end product; the best way around this is never to
DyStar’s experts will be introducing a new generation
alone can result in several thousands of dollars in
introduce oil into your airstream in the first place.
of the renowned Jettex® reactive, acid, disperse and
life-cycle savings. Oil-flooded machines also require
Class 0 air allows manufacturers to avoid
vat ink ranges. All featured Jettex ink ranges will
your plant? enable digital printers to achieve digital prints with contamination risks, such as an oil filter breakthrough several oil filters and oil separators in the air path to
from post-filtration, that would lower product quality,
clean the manufactured compressed air. Each one of
high fastness levels, outstanding depth, sustainable
increase the risk of product recalls and result in
these items will cause a pressure drop across the
process results and extended printhead lifetimes on
unnecessary downtime. Contamination risks can
filter, resulting in lower air pressure delivery
all major printheads, making it a preferred solution for
all fibers and end-use segments including fashion,
even worse, the health of your customers.
means the compressor must work harder to maintain
home textiles, sportswear and outdoor. harm your brand reputation, your bottom line and downstream in the plant. The decrease in pressure
• Protects Your Assets – Oil-lubricated compressors
will always have a trace amount of oil in the air they the demand needed for the plant creating lower
In mutual pursuit of innovation, DyStar and RotaSpray produce. Trace oil can build-up on pneumatic efficiencies and higher energy costs.
jointly developed Pad-Spray Steam (PS2 Process), a equipment and other valuable assets that use
new continuous dyeing process without intermediate compressed air, which in turn increases maintenance Why do industries choose oil-free air compressors?
drying for woven cellulosic fiber fabrics, which helps and replacement costs. Compressed air comes in contact with nearly
to achieve a low carbon footprint dyeing, and hence everything, including finished products. Avoiding the
significantly reduce the environmental impact. Reduces environmental impact risk of oil contaminating the air supply is especially
• Minimize Oil Usage – Oil-flooded screw important to the textiles. A quality stream of
Other key innovations of this partnership that will be compressors require 55 gallons of oil every six to compressed air for spinning machines and air-jet
highlighted during the exhibition include: twelve months for an oil change. This oil must then looms is crucial to prevent fabric staining and
• Single side spray coating of Imperon® pigment be properly disposed of following the appropriate production loss. Mandating the highest class of air
preparations to reduce water and energy governing authority guidelines. Oil-free compressors purity is essential for delivering high quality, oil-free,
consumption do not require oil as part of the compression process manufactured products.
• Novel dyeing technology on Denim warp yarn sheet and as a result, only need oil changes every two to
dyeing ranges to eliminate huge dye baths by using three years. Is oil-free air right for you?
different application methods • Eliminate Condensate Disposal – When operating Rastgar invites you to allow the application engineers
As the leading dyestu & chemical manufacturer an oil-flooded compressor, significant amounts of for compressor life-cycle cost calculation to find out
and solution provider, DyStar aims to help its Customers will be introduced to the Optidye® N oil-contaminated condensate must be properly what you are currently spending at your plant and
customers with a source for a sustainable future with Process Optimization, where the Optidye N tool is disposed of to safeguard the environment. To ensure review what you could potentially save by
their latest product innovations. DyStar’s experts will now integrated into eliot®, DyStar’s free, Internet- compliance, governing authorities often monitor and transitioning to oil-free technology.
Manufacturers around the world are tasked with Oil-free air compressors are becoming more and
introduce a new generation of the products. based tool providing quick-access guidance on regulate the disposal of contaminated condensate.
finding opportunities to lower their operating costs more popular for their ability to reduce maintenance Condensate from oil-free compressors can be easily Rastgar & Co is authorized distributor of Gardner
product selection and process optimization.
while maintaining a consistent, high-quality product and energy costs, minimize environmental footprint Denver’s CompAir brand of Oil-Free Air Compressors
Alongside with the Cadira modules, DyStar will be discarded or even recycled for other uses within the plant.
with little to no impact on the environment. For many and the possibility of product contamination. in Pakistan with complete aftermarket support. Learn
presenting on Dianix®, the solution for the high wet- DyStar will be welcoming the visitors to DyStar’s
industries, employing an air compressor that Reduce maintenance costs more https://rastgar-co.com/products/oil-free/
fast textiles, and Remazol®, the reactive dyes with booth and talk to the experts on their newest
provides ISO 8573-1 Class 0 certified oil-free air is The degree of air purity required varies based on the Switching from an oil-flooded to an oil-free air (by Mr Imtiaz Rastgar).
advanced fastness properties. Forming part of products and innovative concepts.
one way to achieve these objectives. risk tolerance for any industrial process. The
April/May 2020
October/November 2019