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Breakthrough in Pakistan, India and
Breakthrough in Pakistan, India and

Türkiye - patented spray dyeing for yarn
Türkiye - patented spray dyeing for yarn

and fabric is setting new standar
and fabric is setting new standardsds

INDIGO full dy
INDIGO full dyeing/ring dyeingeing/ring dyeing
REACTIVE
SULFUR
REACTIVE SULFUR RotaS P
Patented RotoDyer spray applicationatented RotoDyer spray application
RotaSpray Space dyeingpray Space dyeing
The newly developed 2 2 A pre-reduced liquid Sulfur dye range with minimal Sulfur dye range with minimal F
The newly developed PS Pad-Spray-Steam Process PS Pad-Spray-Steam Process
A pre-reduced liquid
For functionalization minimum application (MA) on fabric, or functionalization minimum application (MA) on fabric,
for yarn and fabric enables a salt sulfide content from approximately 12% - 35% pick
for yarn and fabric enables a salt-free continuous -free continuous
sulfide content from ARCHROMA in combination with ARCHROMA in combination with
approximately 12% - 35% pick-up is very often applied on -up is very often applied on
dyeing of Reactive dyes without limitation of colour advanced spray dyeing is successfully used for face side only
advanced spray dyeing is successfully used for
dyeing of Reactive dyes without limitation of colour
face side only. For warp yarn dyeing/finishing a pick-up of . For warp yarn dyeing/finishing a pick-up of
warp yarn with significant advantages in water
depth. The diffusion behaviour of the dyes is warp yarn with significant advantages in water 80 – 120% ore even more can be easily realized.
depth. The diffusion behaviour of the dyes is
80 – 120% ore even more can be easily realized.
saving. This modified Sulfur process fulfils all the
comparable with Cold Pad Batch dyed material. ad Batch dyed material.
comparable with Cold P saving. This modified Sulfur process fulfils all the
Intermediate drying as normally used in classical ecological issues that effected Sulfur dyes and their T
Intermediate drying as normally used in classical
ecological issues that effected Sulfur dyes and their
To summarize the total cost of ownership and life cycle o summarize the total cost of ownership and life cycle
pad-dry-chemical pad-steam process is eliminated. -chemical pad-steam process is eliminated.
pad-dry application in the past. costing as meaningful cost management tools, we
application in the past.
costing as meaningful cost management tools, we
This will lead to significant energy savings and much conclude the following key arguments.
This will lead to significant energy savings and much
conclude the following key arguments.
lower investment costs as well. Artistic Fabric Garment Artistic Fabric Garment
lower investment costs as well.
Industries and ORTAANDOLU has implemented the ORTAANDOLU has implemented the
Industries and Spray dyeing is a disruptive technology and will replace
Spray dyeing is a disruptive technology and will replace
reactive dye process on warp yarn already long-established systems such as large slasher/rope
long-established systems such as large slasher/rope
reactive dye process on warp yarn already..
dyeing machines with liquor volumes of 10,000 to 50,000
dyeing machines with liquor volumes of 10,000 to 50,000
liters. Due to low liquor volume (52 l) and reduced yarn
Revolution in VAT and REACTIVE dyeing on woven AT and REACTIVE dyeing on woven
RotaS Revolution in V liters. Due to low liquor volume (52 l) and reduced yarn
RotaSpraypray
content (6 m) in the RotoDyer this new spray dyeing
fabric
fabric content (6 m) in the RotoDyer this new spray dyeing
conception results in the highest possible flexibility with
PS Pad-Spray-Steam Process has started Pad-Spray-Steam Process has started
PS 2 2 conception results in the highest possible flexibility with
With adapted formulations, process and plant layout modifications INDIGO, V successfully in F small lot sizes and low liquor residues and yarn losses
With adapted formulations, process and plant layout modifications INDIGO, VAT, AT,
small lot sizes and low liquor residues and yarn losses
successfully in February 2019 in Lahore/Pakistan at ebruary 2019 in Lahore/Pakistan at
during recipe changes. A complex tank storage
during recipe changes. A complex tank storage
NISHAT MILLS with outstanding results.T MILLS with outstanding results.
REACTIVE, SULFUR, DIRECT and PIGMENT dyes will be applied and fixed continuously CTIVE, SULFUR, DIRECT and PIGMENT dyes will be applied and fixed continuously
REA NISHA management with recycling tanks for INDIGO dyeing
management with recycling tanks for INDIGO dyeing
becomes superfluous. The non-contact spray application
on Cellulosic / L PIGMENT becomes superfluous. The non-contact spray application
on Cellulosic / Lyocell warp yarn and fabric by use of the patented RotoDyer spray yocell warp yarn and fabric by use of the patented RotoDyer spray
PIGMENT
prevents dirt, fluff, grease, waxes, residual surfactants or , grease, waxes, residual surfactants or
prevents dirt, fluff
In addition a new one-bath Pigment dyeing method
dyeing (forced application). The non-contact spray application also allows the defined -contact spray application also allows the defined
dyeing (forced application). The non In addition a new one-bath Pigment dyeing method alkali from being dragged into the spray solution.
alkali from being dragged into the spray solution.
using pigment preparations, combined with a
using pigment preparations, combined with a
Differences in the substantivity of dyes in a spray
application of high affinity optical brighteners, fixing agents, functional chemicals, auxiliaries package, is developed for DENIM with Differences in the substantivity of dyes in a spray
application of high affinity optical brighteners, fixing agents, functional chemicals,
auxiliaries package, is developed for DENIM with
formulation are not critical since it is applied by spraying in
formulation are not critical since it is applied by spraying in
special neutralization agents and oxidation chemicals.
special neutralization agents and oxidation chemicals. great feedback in the DENIM industry as well as at forced application. The yarn is not subject to mechanical
great feedback in the DENIM industry as well as at
forced application. The yarn is not subject to mechanical
the retailers by promoting a sustainable “water-free -free
the retailers by promoting a sustainable “water stress from crushing and thus no change in the capillary
stress from crushing and thus no change in the capillary
dyeing” method for warp yarn. Wash down effects as ash down effects as
structure will take place. The RotoDyer spray technology
actions nowadays. This disruptive spray dyeing
By optimizing the spraying parameters in the actions nowadays. This disruptive spray dyeing dyeing” method for warp yarn. W structure will take place. The RotoDyer spray technology
By optimizing the spraying parameters in the
supports "zero-discharge" concepts (e.g., INDIGO filtration /
well as Raw DENIM can be created according to
technology has been implemented in important
RotoDyer technology has been implemented in important well as Raw DENIM can be created according to supports "zero-discharge" concepts (e.g., INDIGO filtration /
RotoDyer and RotoCoater spraying technology, and RotoCoater spraying technology,
recycling), is economical and sustainable (BAT candidate). T candidate).
customers’ requests.
significant water, chemical and energy savings were , chemical and energy savings were
DENIM producing countries such as Turkiye, India urkiye, India
significant water DENIM producing countries such as T customers’ requests. recycling), is economical and sustainable (BA
The space requirement and the investment cost for warp
achieved in the finishing of textile fabrics as well as
achieved in the finishing of textile fabrics as well as and P The space requirement and the investment cost for warp
and Pakistan with great R&D support from DyStar akistan with great R&D support from DyStar
dyeing equipment is drastically reduced.
dyeing equipment is drastically reduced.
the warp yarn dyeing. The inevitable existing
INDIGO team and an enthusiastic engagement of
the warp yarn dyeing. The inevitable existing INDIGO team and an enthusiastic engagement of
ARTISTIC F
limitations in sheet/slasher and rope dyeing ARTISTIC FABRIC GARMENT INDUSTRIES, ARVIND ABRIC GARMENT INDUSTRIES, ARVIND All common classes of dyes for Cellulose / L
limitations in sheet/slasher and rope dyeing
All common classes of dyes for Cellulose / Lyocell fibers yocell fibers
and ORT
technologies for warp yarn, smaller lot size, the
technologies for warp yarn, smaller lot size, the and ORTAANADOLU R&D team.AANADOLU R&D team. can be applied without contact and there are completely
can be applied without contact and there are completely
tremendous cost pressure and increased global
tremendous cost pressure and increased global new combination possibilities, e.g. of INDIGO
new combination possibilities, e.g. of INDIGO, VAT and , VAT and
exigencies on sustainability and resource
exigencies on sustainability and resource The standard INDIGO warp yarn spray process uses SULFUR dyes in one spray solution. Salt
The standard INDIGO warp yarn spray process uses
SULFUR dyes in one spray solution. Salt-free continuous -free continuous
conservation have been motivating drivers of a
conservation have been motivating drivers of a a stable REACTIVE dyeing is already state-of
a stable Hydrosulfite E type or an improved Hydrosulfite E type or an improved
REACTIVE dyeing is already state-of-the-art in slasher / -the-art in slasher /
technology leap forward for the DENIM industry..
technology leap forward for the DENIM industry formate-based Hydrosulfite with the trade name sheet dyeing systems and is used with great success
formate-based Hydrosulfite with the trade name
sheet dyeing systems and is used with great success
HydroBlue 90 as the reducing agent. Selected 90 as the reducing agent. Selected
HydroBlue ® ® (pad-spray
(pad-spray-steam process).-steam process).
INDIGO
INDIGO special auxiliaries avoid the formation of vat skin,
special auxiliaries avoid the formation of vat skin,
There is a high demand in upgrading the DENIM
There is a high demand in upgrading the DENIM protect the reducing agent and the INDIGO dye from
protect the reducing agent and the INDIGO dye from
RotaSpray in Pakistan is represented by Abdur Rahman in Pakistan is represented by Abdur Rahman
warp yarn dyeing technology for ecological and RotaSpray
warp yarn dyeing technology for ecological and
the oxygen in the air, thus avoiding the oxidation of , thus avoiding the oxidation of
Enterprises (irfan.hashmi@arenterprises.pk /
economic reasons. The marketing story of the oxygen in the air Sulfur Black Enterprises (irfan.hashmi@arenterprises.pk /
economic reasons. The marketing story of
Sulfur Black
+92 300 8274439)
the INDIGO dye that interferes with the application.
sustainability is getting pushed to get reality with
sustainability is getting pushed to get reality with the INDIGO dye that interferes with the application. +92 300 8274439)
Rot
RotoDyerTWINoDyerTWIN
April/May 2020
April/May 2020 February/March 2019
February/March 2019