Page 38 - April-May 2021
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                                                                                                                                                                                                                                                                                                       Modern draw frame machines offer a fantastic range
                                                                                                                                                                                                                                                                                                       of settings that can be adjusted to meet each
                                                                                                                                                                                                                                                                                                       spinners’ unique needs. But adjusting the break draft
                                                                                                                                                                                                                                                                                                       has still been difficult, unpredictable and very slow.
                                                                                                                                                                                                                                                                                                       The AUTO DRAFT function from Truetzschler, which is
                                                                                                                                                                                                                                                                                                       part of our successful autoleveller draw frame TD 10,
                                                                                                                                                                                                                                                                                                       uses an innovative measuring method to
            machine and plant manufacturer.                   on the P2," says the performance artist, whose work                                                                                                                                                                                      automatically optimize the break draft during
                                                              has already been on show at London's Tate Gallery of
            The official tourism website for the Netherlands says   Modern Art. The flexibility of the rapier weaving                                                                                                                                                                                  production conditions. And it takes less than two
                                                                                                                                                                                                                                                                                                       minutes.
            Tilburg, which lies about 100 kilometers south of   machines on which DORNIER's customers produce
            Amsterdam, is a "cosy town". If you click through   fabrics for home textiles, clothing and technical                                                                                                                                                                                      For many decades, spinners have been wrestling
            online travel guides, the city's textile museum is at the   textiles opens up all kinds of possibilities for her to                                                                                                                                                                        with the awkward problem of how to adjust the break
            top of the list of recommended sights. It is part of the   experiment with different yarns, colours and textures.                                                AD                                                                                                                        draft on the draw frame. This is partly because
            European Route of Industrial Heritage, which      The artist's first project will be a four-part tapestry                                                                                                                                                                                  adjusting the break draft involves changing a wide
            connects important historical economic sites in   series that will celebrate its premiere at a solo                                                                                                                                                                                        range of settings on the draw frame – and each
            Europe. Located in a 19th century textile factory, the   exhibition at Kunsthaus Bregenz, Austria, this                                                                                                                                                                                    setting needs to be adapted in line with every other                                                                  A massive range of attractive benefits
            museum sees itself as a "dynamic and creative     autumn.                                                                                                                                                                                                                                  setting. As a result, many spinners simply leave their                                                                Our customers across the textile industry around the
            place". Not only knowledge about the history of the                                                                                                                                                                                                                                        break draft settings untouched because they don’t                                                                     world are already benefitting from AUTO DRAFT, a
            textile industry is passed on here, in fact the areas of   Woven creativity in today's world                                                                                                                                                                                               have time to interrupt their busy production schedule.                                                                feature in our autoleveller draw frame TD 10. The
            design, art, fashion and innovation are interwoven   DORNIER is proud to see the variety of creative                                                                                                                                                                                                                                                                                                             major advantages include:
            within the construct of textiles.                 woven innovations that are produced on the weaving                                                                                                                                                                                                                                         Faster and better than anything else on the market
                                                              machines from Lake Constance in the Tilburg                                                                                                                                                                                              On top of this, there is currently no laboratory test or   Our innovative AUTO DRAFT function provides a              • Optimal adjustment of the break draft – including
            Textile research in the museum                    "TextielMuseum", but also at many universities,                                                                                                                                                                                          measured variable that provides clear information   high-impact solution to this awkward problem in the               selecting the best possible settings for new
            The "TextielLab" is connected to the museum. Here,   research institutes and design studios. "Weaving is a                                                                                                                                                                                 about the optimal break draft settings. Even fiber and   production of carded ring yarns, including polyester.        materials at the first attempt.
            students, architects, young artists and established   textile technology that is over 10,000 years old. As a                                                                                                                                                                               draw frame manufacturers are only able to provide   It uses a state-of-the-art measuring method to                    • Correct drafting distribution in the drafting system.
            designers from all over the world work on textile   weaving machine manufacturer, we have seen a lot                                                                                                                                                                                       rough guidelines, which means spinners can only tell   calculate the best possible break draft setting                • Less adjustment and shorter process times.
            research, development and design projects using   over the decades, but we never cease to be                                                                                                                                                                                               if their break draft settings are suitable when they   automatically – within real production conditions. The         • Better basic settings for the machine – which
            state-of-the-art technology. Recently, the museum's   surprised at how great the diversity of ideas in fabric                                                                                                                                                                              inspect the finished yarn.                        method considers all fiber and sliver parameters, as                reduces the negative effects of sub-optimal machine
            machine park was extended by a brand new P2       production still is," says Florian Boch, Head of                                                                                                                                                                                                                                           well as the settings on the specific model of draw                  setting and provides a better, more uniform sliver
            rapier weaving machine from DORNIER. Although the   Central Marketing and Communication at DORNIER.                                                                                                                                                                                        Many spinners try to adjust the break draft using the   frame and the relevant external boundary conditions.          quality.
            museum already owns three weaving machines, says   The P2 has also been very well received by                                                                                                                                                                                              Coefficient of Variation (CV) value. But while low   The user can then choose whether to apply the                    • Reduction of costs related to quality control.
 The world-renowned aircraft manufacturer Dornier   With corporate divisions, weaving machines and   Hebe Verstappen, head of the textile laboratory, the   DORNIER's industrial customers since its introduction                                                                                      break drafts often improve sliver evenness, this   recommended setting in the software of their                       • Easy monitoring and adjustment of the machine
 began building textile machinery after the Second   specialty machines, today DORNIER has established   acquisition of the P2 "fulfilled a long-cherished   in 2019. Weaving mills in Europe, Asia and the USA                                                                                        approach can open up additional problems (as      machine.                                                            settings when the quality of the raw material changes.
 World War. The reason for this realignment: The Allies   itself as a global technology leader.  dream", as the wide range of applications of the   are ensuring very satisfactory sales figures despite                                                                                               shown in the graphic below). Setting the break draft                                                                  • And improvements at later stages in the
 had prohibited the company from building aircraft in   machine offers to innovative students, artists and   Corona's impact on the global economy. According                                                                                                                                          too low can reduce yarn strength and elongation.   AUTO DRAFT is able to identify the optimal break                   production process.
 Germany. In 1950, Lindauer DORNIER GmbH was   Only introduced to the market in 2019 and already   designers completely new technical possibilities to   to the family-owned company DORNIER, this is                                                                                                  And it can also increase the number of imperfections   draft setting in less than two minutes. This
 founded by Peter Dornier, son of the famous aviation   worth exhibiting: The well-known "TextielMuseum" in   realise their textile ideas and concepts.   mainly due to the fact that the P2, as the successor                                                                                         and have a negative effect on the running behavior   accelerates the process of adjusting the break draft             How it works
 pioneer Claude Dornier, in the same building in   Tilburg, the Netherlands, has acquired a P2 rapier   to the rapier weaving machine introduced in 1967,                                                                                                                                              and efficiency of the machines operating at later   and creates meaningful clarity about how to optimize              When activated, the AUTO DRAFT function
 Lindau-Rickenbach which still serves as the company   weaving machine from Lindauer DORNIER for its   Tapestries for exhibition in Bregenz  continues to demonstrate its quality as the most                                                                                                          stages in the spinning process. This means        those adjustments. Put very simply: It is faster and                continuously changes the break draft from 1.00 to
 headquarters. The first result of his search for a new   textile laboratory. According to its director “a   The first user of the new acquisition will be Otobong   flexible rapier weaving machine in the world, which is                                                                            optimization is only possible in the very long    better than everything else that is currently available             1.95, and then measures the draft forces
 field of activity was the manufacture of shuttle   long-cherished dream" came true with the purchase   Nkanga. "I'm really looking forward to experimenting   much-vaunted in expert circles..                                                                                                        term, if at all.                                  on the market.                                                      within the drafting system.
 weaving machines.  of the weaving machine from the Lindau-based
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 Conclusion  takes all relevant factors into consideration. In this way,
 The AUTO DRAFT function is a truly game-changing   it is enabling spinners to save time and money, while
 technology for break draft optimization. It makes it   improving quality and making their processes more
 possible to adjust the break draft quickly and easily,   efficient. It’s a major breakthrough for the break draft.
 using an innovative and automatic method that   And it’s empowering Truetzschler’s customers
 operates within real production conditions – and that   worldwide to grab a valuable competitive advantage.
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