Page 62 - April-May 2021
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         Articles                                                                                                                 experience of 40 years in compressed air production




                                                                                                                                  and distribution, Rastgar will ensure the most
                                                                                                                                  optimum and economic compressed air with right
                                                                                                                                  compressed air quality, pressure and flow at point of
                                                                                                                                  use

                                                                                                                                  Pressure Profile of Spinning Mills Sections


                                                                                                                                    Section             Gauge Pressure

                                                                                  Modern Compressed Air Systems                     Blow Room                  6 bar

                                      Modern Compressed Air                                                                         Carding                    6 bar
                                                                                                                                    Drawing
                                                                                                                                                               6 bar
                                      Systems for Spinning                                                                          AutoCone                   7 bar

                                                                                                                                    Waste Area
                                                                                                                                                               6 bar
                                                                                                                                    Doubling
                                                                                                                                                               7 bar
                                      Mills in Pakistan                                                                           Fixed and Variable Speed, Best Compressed Air
              Imtiaz Rastgar                                                                                                      Solution for Spinning Mills
              Rastgar & Co, Islamabad
                                                                                                                                  For all section of spinning mills (From Ring to Auto
                                                                                                                                  Cone Section, Back Process and Doubling Section)
                                                                                                                                  in Pakistan, a combination of fixed and variable speed
            Compressed Air System, generally, consumes up to                                                                      drive Air Compressor will yield maximum benefits in
            35% of any industry’s electricity bill. The         Avoidable compressed air losses in spinning mills in Pakistan     terms of productivity, Energy and costs savings.
            modernization of the compressed air system in
            spinning mills will pay for it-self by eliminating   Area of Concern               Estimated Losses                   The Variable Speed compressor can efficiently
            potential wastage at plant, there-by converting    Compressor Air Leakages Waste       24.90%                         handle the varying air demand by varying motor
            savings into your profit.                                                                                             speed according to plant’s air requirement, there by
                                                               Off Load Running Cost               19.20%                         cutting down off-load hours running cost to almost
            Rastgar Air Compressors prepares solutions with the   Compressor Room Related Wastages   6.00%                        negligible.
            strategic goal of delivering a state-of-the art
            compressed air system, incorporating the latest    Reduced Electricity Cost            43.80%                         Rastgar can execute projects of identifying all types
            advances in compressed air production, distribution,   Piping Layout and Engineering Related Waste   0.50%            of inefficiencies in existing compressed air system of
            management and cost apportionment, pleasing                                                                           spinning mills with proposed remedies to make it
            optics, environment friendly and also contributing to   Depreciated Air End Related Wastages   5.40%                  optimum efficient or install new project for the
            carbon credits for your company.                                                                                      compressed air system, the result will be the overall
                                                               Moisture Related Waste              0.20%                          efficiency of compressed air system and there will be
            Following table presents avoidable compressed air                                                                     no losses on account of leakages, negligible off-load
            losses in spinning mills in Pakistan, which can easily   entire system will be more advisable and an assured          running hours, less breakdowns with a result in a
            be avoided by proper selection, designing and     route to sustainable good compressed air practices                  sustainable increase in production and profitability.
            installations of compressed air equipment.        while stemming the losses being incurred currently.                 Learn more about us www.rastgar-co.com

            Modernizing Existing Compressed Air System of     Modern Compressed Air System for New Spinning
            Spinning Mills                                    Mills
            Rastgar Air Compressors recommends that instead   With availability and combination of products,
            of piece-meal improvements, a project to revamp the   technologies and techniques together with our

               April/May 2021                                                                                                                                                                                   April/May 2021
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