Page 38 - February-March-2017
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                                                                                                                                                                                    More advantages at high short fibre ratio
                                                                                                                                                                                    The advantages with the yarn characteristics are clearly
                                                                                                                                                                                    far more distinctive with a raw material that has a high
                                                                                                                                                                                    short fibre ratio, as due to the pin the short fibres are
                                                                                                                                                                                    significantly better guided than previously. Thus the
                                                                                                                                                                                    choice of fibre is simplified. A raw material with a slightly
                                                                                                                                                                                    higher short fibre content can achieve comparable yarn
                                                                                                                                                                                    values. Also yarns of count Ne 30 and finer showed a
                        The new Q-Package for                                                                                                                                       reduction of at least 10 % with the imperfections and
                                                                                                                                                                                    Classimat faults. In the best case, quality improvements
                                                                                                                                                                                    of 20 to 30 % are possible.
                                   best yarn quality                                                                                                                                The Q-Package offers a wide field of possibilities to

                                                                                                                                                                                    select the settings according to the requirements of the
                                                                                                                                                                                    yarn buyer.
                                                                                                                                          Fig. 3  The K 46 compact spinning machine with installed
                                                                                                                                                                nose bar and ACP cradle.  The best solutions on one machine
                                                             Bracker and Novibra, allow highest productivity without               Classimat faults of up to 30 % without influencing the   Alongside the economical production of best quality
                                                             compromising the quality. Here, the long-term                         yarn tenacity or the hairiness in the process (Fig.4).   yarns, the G 36 and K 46 machines impress with their
                                                             consistency of Rieter machines is worth special                                                                        simple operation. The greatest possible number of
                                                             mention. Ri-Q-Draft has always been a key to achieving                Additionally, clear advantages with the K 46 in   settings can be adjusted and controlled direct on the
                                                             the best running properties.
                                                                                                                                   downstream processing through fewer warp thread   machine panel.
                                                                                                                                   breaks could be evidenced.
                                                                                                                                                                                    The following functions make the machines unique in
                                                                                                                                                                                    their application:
                                                                                                                                                                                    - draft change in a matter of seconds with FLEXIdraft
                                                                                                                                                                                    - cop change without underwinding with SERVOgrip
                                                                                                                                                                                    - reliable doffing with ROBOdoff
                                                                                                                                                                                    - partial spinning startup of the machine with FLEXIstart
                Fig. 1 The Q-Package could be examined on several spinning                                                                                                          - electrically-driven cop transport SERVOdisc.
                   positions on the running K 46 compact spinning machine.
                                                                                                                                                                                    The production of specialities such as twin yarns and
            The production of best yarn quality at lowest                                                                                                                           fancy or core yarn is also easily possible on both
            manufacturing costs is the constant challenge of every                                                                                                                  machines.
            spinner. With the Q-Package, Rieter developed a
            solution that allows all ring and compact spinners to                                                                                                                   The advantages are completed by the extraordinary
            either improve the yarn quality or simplify the choice of                                                                                                               technical competence drawn from over two hundred
            fibres. The yarn quality can thereby be improved in     Fig. 2  The ACP cradle is equipped with a special pin that                                                      years, which allowed Rieter to become the innovation
            certain parameters by up to 30%.                     improves the fibre guidance particularly with short fibres, and    Fig. 4  The quality comparison for a compacted yarn of count   leader. That is an obligation for new and further
                                                                                  consequently raises the yarn quality.
                                                                                                                                         Ne 60 clearly shows a better imperfection rate with the   developments, where the added value for the
            Rieter’s ring and compact spinning machines with their   Superior yarn characteristics                                                                    Q-Package.    customers is always at the forefront.
            unique spinning geometry are known as standards for   The Q-Package is the combination of a newly
            productivity at lowest yarn manufacturing costs. The   developed nose bar with the ACP cradle (Fig. 2) instead
            latest models G 36 and K 46 are now available with up   of the familiar Ri-Q-Bridge and the standard cradle. This
            to 1 824 spindles and are always equipped with the   allows adjusted fibre guidance and can in many cases
            suction system ECOrized for lowest energy        be optimised by insertion of a drop-shaped pin. This
            consumption. The latest components in the drafting   version is integrated in the latest machine configuration                                           Author:
            system called Q-Package were presented for the first time   and alongside the standard system, which is still                                            Vijaykumar More
            at the ITMA 2015 in Milan for both machines (Fig. 1).     available, can be selected at the customer’s request.                                          Product Manager Ring / Compact Spinning
                                                             Here, the unique spinning geometry and all other                                                        vijaykumar.more@rieter.com
            Consistent quality has always set standards      proven components remain unchanged.
            The Ri-Q-Draft drafting system, tried and tested a
            million times, with the low-wear suction drum including   Both machines, G 36 and K 46, that were equipped in
            the air guide element “Detect” for the compact spinning   the field with the Q-Package (Fig.3), showed a
            machine and the “Best-in-Class” components from   reduction of imperfections as well as
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