Page 44 - July-August-2017
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                       competence throughout the




             spinning process & Spinning mill 4.0





            Marzoli, the European leader of spinning technology,   technology and production processes. It is
            in its 160 years of activity in the industry has always   fundamental to differentiate and at the same time to
            worked in synergy with the most important yarn    remain flexible in order to effectively and rapidly deal
            manufacturers, maturing unique competences for the   with the client’s requests. These are the keys to face             technological parameters of the machines in real   overall efficiency of the plant. Furthermore Marzoli’s
            implementation of solutions that have been exported   and overcome the challenges of the market. Marzoli                time in one simple, intuitive and well-structured   customer service can access, if necessary, the
            worldwide as benchmarks for efficiency, flexibility and   has found the solution to this by developing a                interface and allows the user to interact directly with   customer’s machine in order to diagnose the
            quality. The complete and unique competences on   concept of an electronic and fully-integrated spinning                each and every machine of the spinning plant by   problem and communicate the necessary steps to
            the processes of fiber preparation, spinning      mill, where textile technology, high-performance                      downloading, editing and uploading any production   solve it. MRM discloses the following benefits:
            preparation and ring spinning have led Marzoli to be   mechanics, electronics and digitalization unite. These           recipe. The centralization of all the information about   prevention of machine failures, longer running life of
            the only European manufacturer capable of offering   are the fundamental ingredients for the realization of             production, efficiency levels, energy consumption,   the machine components and more effective
            the complete line of machines. But what makes     a Spinning Mill 4.0: flexible, productive, efficient,                 alarms, etc. enables the client to have everything   maintenance of the mill.
            Marzoli really stand out in the industry is not only its   digitalized, scalable, opened and predisposed to the         under control in any moment and to manage and
            capacity of offering the most advanced technology   developments that the new technologies will bring in                optimize production from his office.             With over 13 million installed spindles Pakistan
            for a completely-automated and well-balanced      the forthcoming years.                                                                                                 represent the third largest spinning sector in the
            spinning mill: it is its capability of being a reliable                                                                 MRM, the innovative software platform for predictive   world. Pakistani mills have always been key
            solution provider by drawing on a superior technical   The constant predisposition towards innovation and               maintenance developed by Marzoli, allows to      international players in the supply of yarn, however
            and technological knowhow. Perfect fusion between   the synergies shared with Camozzi Group on IoT and                  continuously analyze the symptomatic data        the fierce price competition of neighboring countries
            mature expertise and dynamic competence,          the most recent technologies (Cloud Computing,                        gathered by processors and sensors installed in   has been increasingly threatening their
            knowledge and experimentation, Marzoli can assist   Smart Sensors, Industrial Ethernet, Machine                         critical parts of the machines to constantly monitor   competitiveness. State-of the-art technology and
            each client from the preliminary study of the project   Learning, …) have enabled Marzoli to interpret the              their efficiency. The data about temperatures, power   continuous innovation may be the way to reaffirm
            to the start-up, optimization and maintenance of the   paradigms of Industry 4.0 and exploit them in order              consumption, pressures, speeds and vibrations are   Pakistan as a global leading hub in yarn
            production line. Thanks to the global sales and   to further enhance performances and flexibility of its                gathered and, through a gateway, sent to the Azure   manufacturing. Particularly beneficial may be the
            service network, the extensive experience on every   plants. Marzoli has developed two innovative                       Cloud provided by Microsoft. The data are then   implementation of the new ICTs which disclose
            type of fiber and the unique background of        software platforms that allow an easy and quick                       analyzed through special algorithms developed by   substantial benefits which ultimately reduce costs
            competences developed in the most disparate       management of yarn production and a substantial                       Marzoli which continuously verify the monitored   and increase efficiency levels. Marzoli, the European
            projects, Marzoli represents the perfect partner for   optimization of the entire spinning process. These               parameters in relation to the machine working    leader of spinning technology, through its vast
            whoever wants to differentiate and innovate in the   two platforms were installed, in 2014, at pilot factories          conditions. If anyone of them is outside the     heritage of competences spanning throughout the
            textile industry.                                 in Turkey and Italy and in November 2015 they were                    tolerance range, an automatic email alert is sent to   entire spinning process, the synergies with the
                                                              presented at ITMA Milan.                                              the client’s addresses registered in the system. The   Camozzi Group on the most modern ICTs and its
            Today more than ever, given the high instability of the                                                                 client can always access the dedicated SW platform   cutting-edge software platforms, may represent just
            markets and the increasingly-fiercer competition,   YarNet, Marzoli production management software, is                  where it is possible to see the information for   the right partner for whoever wants to innovate and
            companies evaluate with maximum care the choice   the platform that allows to register and elaborate all                predictive maintenance of the machines and of the   stand out in the global competitive scenario.
            of the right product and the correct investment in   production data, operating conditions and




































                we have the production solutions for that. We   There are smart textiles, functional textiles and
                took the opportunity in Frankfurt to listen to the   sportswear – and this is not a classical technical
                customers and offer our solutions for the     textile in terms of industry textile. So, technical
                production of manmade fibers.                 fibers will be more and more part of our daily
                                                              life. But there is another topic at the Techtextil
                TEXtalks: How do you see the future of technical   that you can see more and more coming up –
                textiles?                                     it’s the composites topic. There are also a lot of
                André Wissenberg: The future of technical textiles   technical textiles in this regard. So, I see the
                has many opportunities and as we can see here   Techtextil will grow and will adapt and take over
                at Techtextil in Frankfurt more and more      other topics like apparel and maybe
                technical textiles will be used in daily apparel.   hometextiles – like the composites.
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