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Innovative solutions
Innovative solutions
Corporate Highlights
Corporate Highlights

from
from KARL MAYER KARL MAYER

for the textile
for the textile

K
width from 136" to 186" has increased output even
KARL MAYER is technology and market leader as well ARL MAYER is technology and market leader as well width from 136" to 186" has increased output even
as driving force for innovations in textile machinery
as driving force for innovations in textile machinery more. The output is also higher than weaving mills. At
more. The output is also higher than weaving mills. At
a width of 186" and a speed 800 min−1, the TM 4-TS TS
building. The manufacturer offers perfect solutions for
building. The manufacturer offers perfect solutions for a width of 186" and a speed 800 min−1, the TM 4-
EL has a daily production rate of about 1,800 kg of
warp knitting, technical textiles and warp preparation EL has a daily production rate of about 1,800 kg of
warp knitting, technical textiles and warp preparation
for weaving and under the KM.ON brand digital terry fabrics at a weight of 400 g/m2, 250% more than
for weaving and under the KM.ON brand digital
terry fabrics at a weight of 400 g/m2, 250% more than
solutions for all customer groups. The customers are on an air-jet loom. -jet loom.
solutions for all customer groups. The customers are
on an air
active in the most diverse areas and in all parts of the
active in the most diverse areas and in all parts of the
Moreover the TM 4 TS-EL consumes roughly 87% less -EL consumes roughly 87% less
world. Especially for textile companies in P
world. Especially for textile companies in Pakistan akistan Moreover the TM 4 TS
energy per kilogramme of produced fabric than air-jet -jet
K
KARL MAYER offers the warp knitting machine for ARL MAYER offers the warp knitting machine for energy per kilogramme of produced fabric than air
producing terry fabrics from staple-fibre yarn, the TM
producing terry fabrics from staple-fibre yarn, the TM looms, which require a large amount of energy to
looms, which require a large amount of energy to
4 TL EL, the sizing machine PROSIZE® and the , the sizing machine PROSIZE® and the
4 TL EL produce the compressed air K Karl Mayer PROSIZEarl Mayer PROSIZE
produce the compressed air. And the production of . And the production of
indigo dyeing machine PRODYE, which give them YE, which give them warp-knitted terry fabrics requires no sizing process.
indigo dyeing machine PROD
warp-knitted terry fabrics requires no sizing process.
advantages in local and international competition. This saves on textile chemicals, effluent and energy to
advantages in local and international competition.
This saves on textile chemicals, effluent and energy to
the value of roughly 0.20 US dollars/kg. This its high operator convenience and perfect process size application is perfect, despite the yarn density as
the value of roughly 0.20 US dollars/kg. This
its high operator convenience and perfect process
size application is perfect, despite the yarn density as
The TM 4 TS EL, the fastest way to fluffy fabrics y fabrics
The TM 4 TS EL, the fastest way to fluff corresponds to a share of roughly 30% of the control; the sized warp beams ensure maximum ends/cm is higher than the known limit given by
corresponds to a share of roughly 30% of the
ends/cm is higher than the known limit given by
control; the sized warp beams ensure maximum
The TM 4 TS EL can efficiently produce terry fabrics production costs (without the yarn) when producing efficiency in weaving. Combination size boxes with conventional technology. The higher size uptake and . The higher size uptake and
The TM 4 TS EL can efficiently produce terry fabrics
production costs (without the yarn) when producing
conventional technology
efficiency in weaving. Combination size boxes with
with long repeats, hems and borders. This new
with long repeats, hems and borders. This new the raw fabric. and without prewetting device ensure short yarn associated yarn coverage density means that the
the raw fabric.
and without prewetting device ensure short yarn
associated yarn coverage density means that the
turbulent application zones, dead zones are avoided
produce less waste and enable deeper
machine is extremely efficient and is proving itself well paths. Machine designed as one-box version process can be changed over from double to single turbulent application zones, dead zones are avoided produce less waste and enable deeper, brighter , brighter
machine is extremely efficient and is proving itself well
paths. Machine designed as one-box version
process can be changed over from double to single
indigo shades to be produced. The dye add-on as a
and concentrations, temperatures and viscosities are
The TM 4 TS EL can suit every company strategy for (floor size box processing in the denim, home textiles and and concentrations, temperatures and viscosities are indigo shades to be produced. The dye add-on as a
The TM 4 TS EL can suit every company strategy for
(floor-type execution) and as double-box version -type execution) and as double-box version
size box processing in the denim, home textiles and
equalised. The size film formation is uniform and the
p
producing terry goods on the basis of
producing terry goods on the basis of (overhead execution) can be offered in different clothing sectors, for example; this is beneficial to the equalised. The size film formation is uniform and the percentage of the total yarn weight is 5.5 % maximum. ercentage of the total yarn weight is 5.5 % maximum.
(overhead execution) can be offered in different
clothing sectors, for example; this is beneficial to the
warp in the wedge absorb size on the upper and
This warp preparation equipment is also highly
tried-and-tested principles. In this case, there are two
tried-and-tested principles. In this case, there are two constructions to meet every requirement. Cylinder sizing result. The onebath system simplifies process warp in the wedge absorb size on the upper and This warp preparation equipment is also highly
sizing result. The onebath system simplifies process
constructions to meet every requirement. Cylinder
lower sides. Furthermore an extremely efficient filter urthermore an extremely efficient filter
productive. The PRODYE-S can double output when YE-S can double output when
general approaches. On the one hand, there is the driers in various arrangements guarantee a rapid and control and the adjustment of the wetting quality lower sides. F productive. The PROD
general approaches. On the one hand, there is the
driers in various arrangements guarantee a rapid and
control and the adjustment of the wetting quality. .
processing lightweight denim. The market has been
system guarantees the fresh and filtered size
production of heavy fabrics for the high-end segment, gentle drying of the yarn. The sizing machine. When producing bed linen, for example, high-quality system guarantees the fresh and filtered size processing lightweight denim. The market has been
production of heavy fabrics for the high-end segment,
gentle drying of the yarn. The sizing machine.
When producing bed linen, for example, high-quality
extremely impressed by the performance offered by
application on to the yarn. This performance causes
where high demands are placed on durability
where high demands are placed on durability. This . This sized warps can be produced in a working width of application on to the yarn. This performance causes extremely impressed by the performance offered by
sized warps can be produced in a working width of
K
an increasing of power anchor over the width and
innovative four-bar terry tricot machine can produce -bar terry tricot machine can produce The heart of the PROSIZE® are the size boxes HSB 2,800 mm, and there is no risk of the yarns sticking an increasing of power anchor over the width and KARL MAYER ROTAL’s indigo dyeing machines. ARL MAYER ROTAL’s indigo dyeing machines.
innovative four
2,800 mm, and there is no risk of the yarns sticking
The heart of the PROSIZE® are the size boxes HSB
length of the warp, which is beneficial for the
fabrics having weights of up to 600 g/m². On the other and VSB. The size boxes operate with an application together length of the warp, which is beneficial for the
fabrics having weights of up to 600 g/m². On the other
and VSB. The size boxes operate with an application
together. .
subsequent stages in the value-added chain. Much
What makes PROD
hand, some manufacturers specialise in producing system for which a patent has been applied and subsequent stages in the value-added chain. Much What makes PRODYE so interesting is that it is based YE so interesting is that it is based
hand, some manufacturers specialise in producing
system for which a patent has been applied and
less fiber fly is generated in sizing and weaving ,
on well-thought-out components. One of these -out components. One of these
textiles having low weights and less dense granted. A new feature is that an immersion bath is no The clever process design allows a saving of the size less fiber fly is generated in sizing and weaving , on well-thought
textiles having low weights and less dense
granted. A new feature is that an immersion bath is no
The clever process design allows a saving of the size
innovative elements is the Double V
which increases efficiency considerably. .
constructions. When producing lightweight terry longer used. Instead of the usual immersion bath, the material upto 10 % and the possibility to reduce as which increases efficiency considerably innovative elements is the Double Vario dyebath, ario dyebath,
constructions. When producing lightweight terry
longer used. Instead of the usual immersion bath, the
material upto 10 % and the possibility to reduce as
which operates on the basis of a well-thought-out -out
goods, the high loop stability of warp-knitted fabrics
goods, the high loop stability of warp-knitted fabrics size is applied in three, highly turbulent, homogeneous max as possible the liquor level in the box. That which operates on the basis of a well-thought
size is applied in three, highly turbulent, homogeneous
max as possible the liquor level in the box. That
Sophisticated technology for the denim sector
cross-flow system for perfect dye liquor circulation to
compared to woven fabrics is a particular advantage.
K Karl Mayer The TM 4 TS ELarl Mayer The TM 4 TS EL compared to woven fabrics is a particular advantage. application zones, with spray bar permit to decrease effluent loads in sizing and Sophisticated technology for the denim sector cross-flow system for perfect dye liquor circulation to
application zones, with spray bar technology and a technology and a
permit to decrease effluent loads in sizing and
KARL MAYER offers one-stop solutions for slasher ARL MAYER offers one-stop solutions for slasher
give a uniform dyeing result. Additionally, the Quick , the Quick
Generally speaking, the loop stability of warp-knitted subsequent application/squeeze roller system. The finishing. Thanks to no immersion system splashing K give a uniform dyeing result. Additionally
Generally speaking, the loop stability of warp-knitted
subsequent application/squeeze roller system. The
finishing. Thanks to no immersion system splashing
and rope dyeing with its Centre of Excellence for the
Oxidation zone operates with temperature-controlled
terry fabrics is quite unique - thanks to the stitch
on the market. The high speed of the TM 4 TS EL is terry fabrics is quite unique - thanks to the stitch so-called sponge effect comes into play here: in the is not present anymore. The ergonomic design of the and rope dyeing with its Centre of Excellence for the Oxidation zone operates with temperature-controlled
on the market. The high speed of the TM 4 TS EL is
so-called sponge effect comes into play here: in the
is not present anymore. The ergonomic design of the
denim sector, KARL MAYER ROTAL. Compared to , KARL MAYER ROTAL. Compared to
air flow to guarantee uniform dye uptake. Rejects are
particularly evident when producing bath towels and
particularly evident when producing bath towels and tying-in arrangement. Thanks to the EL control first zone, the dry yarn is dipped into the wedge of new size boxes allows an easier access by the denim sector air flow to guarantee uniform dye uptake. Rejects are
tying-in arrangement. Thanks to the EL control
new size boxes allows an easier access by the
first zone, the dry yarn is dipped into the wedge of
conventional machines available on the market, the
also reduced and the colour tone of the warp yarn
robes with loop-free stripes and long repeats. The
robes with loop-free stripes and long repeats. The system, and particularly to the repeat function, the liquor between the two rollers, squeezed, and then operator, also in case of wider working width. Vertical , also in case of wider working width. Vertical conventional machines available on the market, the also reduced and the colour tone of the warp yarn
system, and particularly to the repeat function, the
liquor between the two rollers, squeezed, and then
operator
PRODYE-S and PRODYE-R indigo dyeing machines YE-S and PRODYE-R indigo dyeing machines
sheet is more uniform than with conventional
modern EL system enables this terry tricot machine to length of the hand towels can be changed very impregnated again in the second zone. The moist yarn pass also means that the VSB makes even more PROD sheet is more uniform than with conventional
modern EL system enables this terry tricot machine to
length of the hand towels can be changed very
impregnated again in the second zone. The moist
yarn pass also means that the VSB makes even more
from KARL MAYER ROTAL consume less water, ARL MAYER ROTAL consume less water,
techniques.
produce large fabric webs with flat sections and hems
quickly to suit customer requirements.
produce large fabric webs with flat sections and hems quickly to suit customer requirements. yarn can then absorb the sizing agent more space available for carrying out simple manual from K techniques.
yarn can then absorb the sizing agent more
space available for carrying out simple manual
in the lengthwise and crosswise directions at a
in the lengthwise and crosswise directions at a effectively adjustments. The operative also has an unrestricted
effectively. Thanks to that a yarn coverage factor of . Thanks to that a yarn coverage factor of
adjustments. The operative also has an unrestricted
P
production rate that is 30% higher than its
production rate that is 30% higher than its Perfect weaving results, thanks to PROSIZER®erfect weaving results, thanks to PROSIZER® 100 % is possible, 20 % higher than with the view of the entire process.
100 % is possible, 20 % higher than with the
view of the entire process.
T
predecessor
predecessor, the KS 4 FBZ. Increasing the working , the KS 4 FBZ. Increasing the working Typical features of the sizing machine PROSIZE® are ypical features of the sizing machine PROSIZE® are conventional immersion process. The uniformity of Thanks to the intensive size circulation in the highly
Thanks to the intensive size circulation in the highly
conventional immersion process. The uniformity of
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