Page 52 - May-June-2017
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52                                                                                                                         have already made a name for themselves among
                   Building for the future                                                                                         composites’ manufacturers for use in the preliminary

                                                                                                                                   stages in the production of multiaxial textiles.
                           with KARL MAYER                                                                                         High-performance, warp-knitted textiles maximise

                                                                                                                                   performance and comfort in the sports and athleisure
                                                                                                                                   sectors.
            Textile-reinforced concrete - the theme of KARL   rust, only a thin covering material is required. This
            MAYER’s presentation at TECHTEXTIL, to be held in   saves on resources, reduces environmental
            Frankfurt from 9.-12.5.2017, stand 3.0/E 18       pollution and also enables thin-walled, filigree
                                                              designs to be produced. KARL MAYER Technische
            KARL MAYER manufactures textile machines for      Textilien GmbH (Technical Textiles) can offer the RS
            producing the products that are used in many      MSUS-G weft-insertion warp knitting machine for
            cutting-edge applications. These products can be   producing the textiles that are used as an innovative
            seen at the Frankfurt site on stand 3.0 / E 18. Here,   way of reinforcing concrete. This high-speed raschel
            the visitors can expect an impressive display     machine with weft insertion in line with the stitch
            focusing on textile-reinforced concrete and       courses can produce heavy carbon-fibre grids,
            functional clothing for the sports and athleisure   which are used by members of TUDALIT e.V. This
            sectors.                                          association is responsible for the TUDALIT®
                                                              trademark-protected brand for maintaining quality
            Strong solutions for composite materials          standards in the production and use of
                                                              textile-reinforced concrete. Allgemeine
                                                              bauaufsichtliche Zulassung (General Building
                                                              Regulations Approval) has already been applied for
                                                              to cover certain concrete components containing
                                                              weft-inserted, warp-knitted textiles.                                Functional sample produced on a jacquard raschel machine

                                                              The textiles produced on the machines                                Innovative sports- and athleisure-wear provides comfort,
                                                              manufactured by KARL MAYER Technische Textilien                      enhances performance, looks stylish and offers a
                                                              can be used to reinforce the composite materials                     performance profile that is backed up by intelligently
                                                              used in concrete construction, as well as plastic                    designed textiles. Stylish, functional stretch and
                                                              composites. Here, ready-consolidated,                                non-stretch textiles are a speciality of KARL MAYER’s
                                                              fibre-thermoplastic, semi-finished products,                         warp knitting machines. The company’s high-speed tricot
                                                              so-called organic sheets, have become more                           machines, jacquard raschel machines and double-bar
            Reinforcing grid made from carbon for use in textile-reinforced concrete   important in recent years. According to Jochen   raschel machines can produce a variety of structured and
                                                              Schmidt, the Managing Director of KARL MAYER                         openwork designs from a single source, and also work
                                                              Technische Textilien GmbH, the concept of fibre                      functional zones that can be integrated into a garment,
                                                              spreading is also starting to be a hot topic. Before                 such as a jersey. Zones are created, which provide a
                                                              they are joined to the plastic matrix, the fibre tapes               defined compression, breathability, warmth retention and
                                                              are spread using KARL MAYER’s UD 500 and UD                          freedom of movement. This is based on body mapping
                                                              700 fibre spreading machines. These two machines                     principles and the zones are located in exactly the right
                                                                                                                                   places. KARL MAYER’s double-bar raschel machines in
                                                                                                                                   particular are also setting functional trends when
                                                                                                                                   producing seamless items that are making quite a fashion
                                                                                                                                   statement.

                                                                                                                                   With its impressive stand design and carefully selected
                                                                                                                                   exhibits, KARL MAYER is looking forward to a successful
                                                                                                                                   show. “Alongside JEC World, Techtextil is the most
                    Textile-reinforced concrete with a reinforcement made                                                          important trade fair for us,” explained Jochen Schmidt.
                    from a warp-knitted grid construction                                                                          “We meet many of our customers there, who are
                                                                                                                                   frequently exhibitors themselves, and we are also
            Textile reinforcing materials offer better ecological
            and economic alternatives to steel reinforcements                                                                      expecting to have some interesting conversations with
            when building with concrete. Since textiles do not                                                                     people who are visiting us the first time.”
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