Page 92 - May-June-2019
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92
                                                       Innovation Leap



                                                       in Automation



                                                       AGV transport systems ensure intelligent material flow

                                                              Mr. Lenkeit of Neuenhauser’s Transport Automation
                                                              group stated, “We are glad and proud to have such
                                                              highly motivated team who successfully taken on this
                                                              task and able to rethink, how to automate the
                                                              labor-intensive operations to move silver cans”.

                                                              Neuenhauser has developed "from a white piece of
                                                              paper" a state-of-the-art transport system within 12
                                                              months. First “software simulation” was developed to
                                                              determine best system design. Second, prototype
                                                              was developed as “proof-of-concept” to test out the
                                                              vehicle design and navigation for controlled transport.


            AGV in Motion
            Since its foundation in 1955, Neuenhauser, has been
            continuously developing automation solutions for
            textile industry such as automated yarn packages
            handling in spinning mill. They developed a
            specialized system for automatic unloading of full                                                                                                           AD
            yarn packages, their transportation to palletizing or
            boxing and to ware house for storage or shipping.

            Neuenhauser is now focused on customer’s need of   Neuenhauser AGV for round can and rectangular can handling
            automated handling of sliver cans to transport cotton   Now, Laser and Natural navigation technology has
            material. After discussion and reviews Neuenhauser   been used by AVG vehicles to rout throughout the
            came with innovative solution of Automatic Guided   plant floor. Silver cans filled with cotton materials will
            Vehicles (AVGs) to reduce manual handling, costs   be picked, transported through floor, exchanged at
            and improved manufacturing process.  AGV          spinning frame with empty silver cans by AVG, and
            technology is not new, however, Neuenhauser saw   then returned to be refilled.
            recent advances in autonomous vehicles and
            navigation systems to provide better automation   The AVG vehicles are equipped with state-of-the-art
            solutions.                                        safety sensors to insure the vehicles operate safety
                                                              alongside plant personnel who are also equipped
            What is an AGV?                                   with specialized sensors on their safety vest, to be
            AVG is an industrial vehicle, navigated by its    detected b AVG sensors within manufacturing floor.
            environment that autonomously transport materials.   Thus, both AGVs and local plant personnel can work
            This technology has been known since 1960s, its use   safely together at same floor.
            in past few years excelled by the introduction of
            Industry 4.0.                                     Neuenhauser in cooperation with Genkinger is
                                                              developing specialized AGV to handle Warp Beams
            Neuenhauser is excited to have first order to transport   and Cloth Rolls for weaving market. Wilhelm Langius,
            silver cans automatically using AVG design concept.   Business Unit Manager, Neuenhauser Automation
            With motivated team of highly qualified engineers and   said, “We are presenting both AVGs at Barcelona
            developers, Neuenhauser’s group is well prepared to   ITMA in June to audience, very excited about market
            accept challenge.                                 response”.



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