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forces and temperature increases influence these many good fibers end up in the waste, the system
many good fibers end up in the waste, the system
forces and temperature increases influence these
adjusts the mote knife setting on the WEBFEED via a
settings significantly.. adjusts the mote knife setting on the WEBFEED via a
settings significantly
servomotor. .
servomotor
Yarn quality depending on the carding gaparn quality depending on the carding gap
Y
P
Permanent quality controlermanent quality control
The Truetzschler Nep Sensor NCT (separat option) ruetzschler Nep Sensor NCT (separat option)
The T
Neps
The T 1/1000m C Cotton NE 30 combedotton NE 30 combed permanently monitors the web on the doffer. A . A
Neps
The Truetzschler Card TC 19i ruetzschler Card TC 19i
1/1000m
permanently monitors the web on the doffer
50
50
camera registers and distinguishes neps, trash
camera registers and distinguishes neps, trash
particles and seed coat fragments. The data is
40 particles and seed coat fragments. The data is
40
The first intelligent cardd 30 displayed on the screen of the cards and also
The first intelligent car
displayed on the screen of the cards and also
30
transmitted to the T
transmitted to the Truetzschler mill monitoring system ruetzschler mill monitoring system
My Mill. In this way, multiple cards can be monitored , multiple cards can be monitored
20
20 My Mill. In this way
regarding quality delivery
regarding quality delivery, and any deviation will , and any deviation will
immediately be recognized.
immediately be recognized.
10
10
0 0
10 6 6 3 3 carding gapding gap
car
10
S Savings with WASTECONTROLavings with WASTECONTROL
I In this example with Uzbek cotton, the lowest nep values were achieved with a n this example with Uzbek cotton, the lowest nep values were achieved with a
car 80.000
carding gap of 3/1000” (0.075 mm).ding gap of 3/1000” (0.075 mm).
80.000
70.000
70.000
On the Truetzschler Card TC 19i with the Gap ruetzschler Card TC 19i with the Gap
On the T 60.000
60.000
Optimizer T-GO, a basic flat setting is only carried out -GO, a basic flat setting is only carried out
Optimizer T 50.000
50.000
once by our specialists. Afterwards, T-GO ensures an -GO ensures an
important settings completely independently and with once by our specialists. Afterwards, T Savings (€/year) Savings (€/year) 40.000
important settings completely independently and with
40.000
ideal carding gap at all times, whether the card is
a precision not achievable by humans, which results ideal carding gap at all times, whether the card is 30.000
a precision not achievable by humans, which results
30.000
cold or warm, after clothing grinding, even after
in an unprecedented level of quality
in an unprecedented level of quality. . cold or warm, after clothing grinding, even after 20.000
20.000
clothing replacement. This is a permanent, 10.000
clothing replacement. This is a permanent,
10.000
self-optimizing, intelligent process that takes place -optimizing, intelligent process that takes place
“This is the future!” and “This is the development self
“This is the future!” and “This is the development
2.000
4.000
10.000
8.000
6.000
we need!” were the reactions of booth visitors which
we need!” were the reactions of booth visitors which without any production interruption. It responds 2.000 4.000 6.000 8.000 10.000
without any production interruption. It responds
sales manager Ralf Müller experienced at this year’s ’s
sales manager Ralf Müller experienced at this year automatically to changing parameters such as: Y Yarn production (t/year)arn production (t/year)
automatically to changing parameters such as:
ITMA
ITMA. “The possibility to increase quality and . “The possibility to increase quality and • Material properties Considerable production costs can be saved with only 0.5% waste savings. onsiderable production costs can be saved with only 0.5% waste savings.
• Material properties
C
productivity as well as solving personnel issues • Production level This example is based on raw material costs of 72 US cent/lbs (1.41 €/kg).
productivity as well as solving personnel issues
This example is based on raw material costs of 72 US cent/lbs (1.41 €/kg).
• Production level
through features like T • Cylinder speed
through features like T-GO or WASTECONTROL -GO or WASTECONTROL
• Cylinder speed
Smar
fascinated our customers.”
fascinated our customers.” • Environmental influences such as room Smart and easy operationt and easy operation
• Environmental influences such as room
The T
The TC 19i provides a multitouch screen that can be C 19i provides a multitouch screen that can be
temperature
temperature
used as easily and intuitively as a smartphone.
T Truetzschler Card TC 19iruetzschler Card TC 19i used as easily and intuitively as a smartphone.
Individual operator recognition and authorization is
Individual operator recognition and authorization is
possible through an RFID chip. In addition, the
possible through an RFID chip. In addition, the
Is there a formula for successful innovations? remote card display T-LED visualizes important -LED visualizes important
Is there a formula for successful innovations?
remote card display T
Definitely not. But how does T
Definitely not. But how does Truetzschler manage to ruetzschler manage to
machine information in an easy way and helps
continuously raise the bar in carding technology?
continuously raise the bar in carding technology? machine information in an easy way and helps
operators to stay aware of each machine’s status.
How can the T operators to stay aware of each machine’s status.
How can the Truetzschler Card TC15 be surpassed in ruetzschler Card TC15 be surpassed in
terms of quality and performance?
terms of quality and performance?
Jürgen März, carding specialist at T
Jürgen März, carding specialist at Truetzschler, ruetzschler,
received a lot of positive feedback at ITMA: “By : “By
“The dialogue with our customers is decisive for our received a lot of positive feedback at ITMA
“The dialogue with our customers is decisive for our
talking to our customers about problems in their
developments. We listen to them very carefully when e listen to them very carefully when talking to our customers about problems in their
developments. W
they talk about unresolved problems. High raw
they talk about unresolved problems. High raw R Ralf Müller with Pakistani customers at ITMA Barcelonaalf Müller with Pakistani customers at ITMA Barcelona mills, we learned about their dependence on skilled
mills, we learned about their dependence on skilled
material costs, personnel bottlenecks and fluctuating staff. The precision of the flat setting is highly . The precision of the flat setting is highly
material costs, personnel bottlenecks and fluctuating
staff
raw material qualities combined with constantly high TC 19i main features at a glance areC 19i main features at a glance are influenced by the operator
raw material qualities combined with constantly high
influenced by the operator, but reliable and , but reliable and
T
quality requirements are among the present
quality requirements are among the present Self-optimizing precision well-trained personnel is difficult to find today
well-trained personnel is difficult to find today. .
Self-optimizing precision
circumstances that need to be overcome.” T-GO optimizes a carding gap of for -GO optimizes a carding gap of for
circumstances that need to be overcome.”
T
For cotton carding, the carding gap between the or cotton carding, the carding gap between the
Customers were very impressed by the fact that very
Markus Wurster, Sales Director, Sales Director
Markus Wurster F e example 3/1000”, which is thinner than a sheet of paperxample 3/1000”, which is thinner than a sheet of paper Customers were very impressed by the fact that very
cylinder and flat clothing should be as small as
cylinder and flat clothing should be as small as narrow settings can be set completely independent.
narrow settings can be set completely independent.
possible. The optimum gap is 3/1000” (0.075mm) for
Maximum raw material utilization
The carding gap is no longer set by a technician, but
The fact that T possible. The optimum gap is 3/1000” (0.075mm) for Maximum raw material utilization The carding gap is no longer set by a technician, but
The fact that Truetzschler has the technical ruetzschler has the technical
The key to the profitability of a spinning mill is the
many types of cotton. For comparison: Not even a or comparison: Not even a
competence to implement these requirements was many types of cotton. F The key to the profitability of a spinning mill is the by an intelligent system. The limitations of human
competence to implement these requirements was
by an intelligent system. The limitations of human
maximum utilization of the raw material. On T
sheet of paper fits inbetween. Even an experienced
demonstrated once again at ITMA 2019. A new
demonstrated once again at ITMA 2019. A new sheet of paper fits inbetween. Even an experienced maximum utilization of the raw material. On TC 19i, C 19i, precision have been overcome by T
precision have been overcome by Truetzschler ruetzschler
an optical sensor monitors the waste in the suction,
technologist cannot carry out such narrow settings
chapter in card development has been be opened: technologist cannot carry out such narrow settings an optical sensor monitors the waste in the suction, machinery at this point.”
chapter in card development has been be opened:
machinery at this point.”
thus providing the data for W
when the card is cold. During operation, centrifugal
The T
The Truetzschler card is intelligent. It performs ruetzschler card is intelligent. It performs when the card is cold. During operation, centrifugal thus providing the data for WASTECONTROL. If too ASTECONTROL. If too
August/September 2019
May/June 2020 August/September 2019
May/June 2020