Page 38 - TEXtalks. May-June 2023
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        Mills Stories            Is Pigment                                                                                                                                                                                               Mills Stories









                   Digital Printing,





                         the upcoming





                           future trend?                                                                                                                                                                                                                                                                                                                                                                             TEXtalks: How productive and efficient is KERAtex   Muhammad Saqlai



                                                                                                                                                                                                                                                                                                                                                                                                                     GIGA 3400 for a printing house and what is its payback
                                                                                                                                                                                                                                                                                                                                                                                                                     period?                                           one ink served ev
                                                                                                                                                                                                                                                                                                                                                                                                                                                                       excellent. The ma
                                                                                                                                                                                                                                                                                                                                                                                                                     Muhammad Saqlain: The KERAtex GIGA 3400 is
                                                                                                                                                                                                                                                                                                                                                                                                                                                                       cotton, one cotto
                  Muhammad Saqlain, CEO, Maheen Textiles                                                                                                                                                                                                                                                                                                                                                             highly efficient and productive. This technology is a   result clea
                                                                                                                                                                                                                                                                                                                                                                                                                     machine that fits our needs and 10 years from now all
                                                                                                                                                                                                                                                                                                                                                                                                                                                                       fabrics indeed.
                    shares his experience with KERAjet and                                                                         KERAjet is a revolutionary project that has changed   GIGA 3400, TEXtalks International spoke to                                                                                                                                                                                  textile export businesses would use pigmented digital   TEXtalks: H
                                                                                                                                                                                                     Muhammad Saqlain. CEO. Maheen Textiles Mills Ltd. Pakistan
                                                                                                                                                                                                                                                                                                                                                                                                                     printing in the future. The payback period depends
                   Itaca and his vision for the future of the                                                                      traditional production systems for digital textile   Muhammad Saqlain, CEO of Maheen Textile Mills                                                                                                                                                                                on how much the technology is being utilized but   after-sales serv
                                                                                                                                                                                                                                                                                                                                                                                                                                                                       Muhammad Saqlain:
                                                                                                                                                                                                                                                                                                                                                                                                                     through our calculations, the payback period is
                                                                                                                                   prinitng, KERAjet has not ceased to reinvent itself
                                                                                                                                                                                     about the beneficial differences this high-end
                                                                                                                                                                                                                                                                                                                                                                                                                                                                       with the KERAjet
                                                                                                                                                                                                                                                                                                                                                                                                                     estimated to be three to four years.
                       innovative pigment digital technology                                                                       and grow day by day to continue offering the best   technology has made to their mill.                                                                                                                                                                                            TEXtalks: What is your experience in terms of     supportive and ac
                                                                                                                                   and most advanced technology. With 20 years of
                                                                                                                                                                                                                                                                                                                                                                                                                                                                       Their customer se
                                                                                                                                   experience and more than 4,000 machines working in
                                                                                                                                   more than 44 countries around the world, the      TEXtalks: Would you like to give a brief introduction                                                                                                                                                                           versatility and ease of use compared to conventional   offered us o
                                                                                                                                                                                     about Maheen Textile Mills?
                                                                                                                                                                                                                                                                                                                                                                                                                     analog printing?
                                                                                                                                                                                                                                                                                                                                                                                                                                                                       from their team t
                                                                                                                                   company continues to set the evolutionary course of   Muhammad Saqlain: The journey of Maheen Textiles                                                                                                                                                                            Muhammad Saqlain: TThe machine is very easy to    answered and we g
                                                                                                                                   a sector that day by day has been renewing and    started in 2010 and it has been 13 years since we                                                                                                                                                                               use as compared to conventional analog printing.   of the technolog
                                                                                                                                   reinventing itself as a firm commitment to progress   have been leading the way with sustainable home                                                      meeting with several suppliers, we chose the      was greatly reduced to almost 15%. Water                             Along with being versatile, it has a very simple and   this is the
                                                                                                                                   and innovation in the areas of Textiles, Ceramics, and   textile manufacturing. We have a great emphasis on                                                KERAtex GIGA 3400 which offers digital pigment    consumption and liquid ratio used were also                          straightforward process that does not involve     Pakistan, they se
                                                                                                                                   others.                                           sustainability and environmental development. With                                                       printing and can have up to 12 inks with 16 heads   minimized. With high inflation and rising energy                   complex technicalities.                           and guide us. Thr
                                                                                                                                                                                     many reasons to emphasize sustainability, including                                                      per color, which means 192 heads and the possibility   costs, lower costs in our processing unit is our prime
                                                                                                                                   With a highly qualified young team with a great   reduced cost, and protection of the environment, and                                                     to include pigmented, reactive, disperse, and acid   objective. The KERAtex GIGA 3400 helped us to                     TEXtalks: Which digital inks you are using with   were addressed ef
                                                                                                                                   capacity for effort, work, and improvement made up   by doing so, we sustained goodwill from its                                                           inks. Our estimated cost calculation also indicated   achieve our sustainability goals such as reduced                 KERAtex GIGA 3400 and how are the results?        TEXtalks: In your
                                                                                                                                   of more than 200 people fully involved in the project,   customers for eco-friendly practices, which follow                                                that this technology from KERAjet would be the best   water consumption and reduced utilization of                     Muhammad Saqlain: As KERAtex GIGA 3400 is a       digital pigment p
                                                                                                                                   KERAjet designs and develops its own advanced     specific training exclusively designed to train textile                                                  option for us as it brought more flexibility into our   chemicals and zero waste targets.                              Spanish machine, we are using inks from Itaca. Their   the Pakistan
                                                                                                                                   technology: mechanical, electronic, and electrical for   industries to maintain a balance between high                                                     production and the cost comparison with the flatbed                                                                    inks have a long shelf life and low price as compared   Muhammad Sa
                                                                                                                                   the development of equipment for Industrial digital   production and less impact on the environment.                                                       machine was 15% lower, which is a huge difference.   TEXtalks: Why did you decide to go for a pigment                  to others in the market. Also, their inks are     industry uses rea
                                                                                                                                   decoration, fully controlled equipment, developed                                                                                                          Hence, we chose this innovative technology for a   digital printer instead of a flatbed conventional?                  GOTS-certified and customers don’t have to pay any   consume huge w
                                                                                                                                   and manufactured from its inception to its total   TEXtalks: When did you install the KERAtex GIGA 3400                                                    sustainable future.                               Muhammad Saqlain: Along with more costs involved,                    additional charges other than the purchasing cost.   these days are
                                                                                                                                   completion within the company, achieving a 100%   in Maheen Textile Mills and what was the reason to                                                                                                         the conventional flatbed machine took up huge
            Fabric Printing at KERAtex GIGA at Maheen Textile Mills                                                                                                                                                                                                                           TEXtalks: What are the benefits of the KERAtex GIGA   space in the processing area and large amounts of                The results are great and so is the quality.      reduced water con
                                                                                                                                   Spanish and 100% own high-tech product.           choose the innovative technology?                                                                                                                                                                                                                                                 uses lesser water
                                                                                                                                                                                     Muhammad Saqlain: When we were selecting                                                                 3400 in terms of saving for Maheen Textiles?      backup were needed for screens and the engravings
                                                                                                                                   Maheen Textile Mills installed the first KERAtex GIGA   machinery for our new processing unit in 2021, we                                                  Muhammad Saqlain: In comparison to other flatbed   which would ultimately cause rejections. After a                    TEXtalks: As Itaca Inks claims, one ink serves every   technology w
                                                                                                                                                                                                                                                                                                                                                                                                                                                                       textile industry
                                                                                                                                                                                                                                                                                                                                                                                                                     fabric, how is your experience using the same ink for
                                                                                                                                   3400 Pigment Printing machines in Pakistan.  To   decided to purchase sustainable technology that                                                          machines and through experiments on small         thorough analysis, we decided to go for a pigment                    different fabrics?                                sustainable optio
                                                                                                                                   know more about his experience with the KERAtex   would also cater to the future needs of our mill. After                                                  quantities, we came to the conclusion that the price   digital printer and we are extremely satisfied with it.
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