Page 34 - October-November-2018
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34                                                                                                                                                         ThermoStretch, carefully measures and controls fabric width & skewing.


























                                                     ThermoStretch which carefully measures and controls the fabric width & skewing.
            can significantly reduce the amount of applied    4,000 N that have previously been required to finish a
            humidity required prior to the stretching and skewing   typical denim fabric with a starting width of 157cm
            of the denim fabric. It also allows mills to apply   and a finished width of 151cm.
            finishes to just one side of the fabric, or both, and
            even to apply separate finishes to each side, or to   “Due to these innovations, the Eco Line system
            specific areas of a fabric, for endless denim     reduces energy requirements and losses, increases
            differentiation possibilities.                    thermal transfer and keeps the drying energy on the

            The Monforts ThermoStretch unit carries out the
            skewing (weft straightening), stretching and drying in
            a continuous process. A modified hotflue with
            reinforced and adjustable rolls for determining the
            longitudinal tension within the fabric, the
            ThermoStretch benefits from a structure detector with   Thermo Stretch to measures and controls the fabric width & skewing
            Pleva SD 1 camera technology employing
            transmission and reflection lighting for the highest   textile material longer,” says Monforts Vice President
            detection capability, in order to carefully measure and   Sales and Marketing Klaus A. Heinrichs. “As a result
            control the fabric width and the skewing.         energy savings of up to 50% are being achieved. We
                                                              will be introducing a number of new innovations for
            Due to its large number of guide rolls, it is possible to   denim in the near future, including a solution for the
            stretch damp fabric in a heated chamber at a      introduction of two-way super stretch into denim in a
            longitudinal tension of between 200-300 N with the   single processing step.”
            ThermoStretch, compared to the high forces of up to



 As the number one supplier of finishing ranges to the   A significant portion of these resources, however, can
 denim industry globally, the benefits of the latest   be wasted without precise feeding, monitoring
 Monfort Eco Line are already being enjoyed by   and control.
 several of the sector’s leading manufacturers in both   This is an issue that Monforts engineers have
 Asia and South America.  successfully addressed with the Eco Line for denim,
 based on two key technology advances – the Eco
 Denim manufacturing consumes huge amounts of   Applicator for minimum application of the selected
 energy and resources at virtually all stages of   moist finishing chemicals and the ThermoStretch.
 production, but especially during shrink finishing, and
 on conventional ranges, large volumes of water,   As an alternative to conventional padding, especially
 steam, chemicals and thermal energy are required.    for wet-in-wet solutions, the Monforts Eco Applicator   The Monforts ThermoStretch.

               October/November 2018
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