Page 45 - TEXtalks International October/November 2022

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using fewer amounts of water, hazardous chemicals,
and continuous pad-dry-pad-steam process. Using
y and work of
textile industries. Among these industries, worldwide TEXtalks: Can you share the history and work of using fewer amounts of water , hazardous chemicals, and continuous pad-dry -pad-steam process. Using 60-70 kWh of energy , while RotaSpray takes only advantages, including fast processing and reduced
TEXtalks: Can you share the histor
textile industries. Among these industries, worldwide
60-70 kWh of energy, while RotaSpray takes only
advantages, including fast processing and reduced
the RotaSpray System, the intermediate drying is
adopting eco-friendly production processes; using
installing the world's first machine for reactive dyeing.
the future of sustainable dyeing.
Nishat Dyeing and Finishing?
textile production suffers from immense cost Nishat Dyeing and Finishing? adopting eco-friendly production processes; using the RotaSpray System, the intermediate drying is 05kWh of energy consumption. This is to indicate one energy , water , and auxiliaries consumption. the future of sustainable dyeing. installing the world's first machine for reactive dyeing.
textile production suffers from immense cost
energy, water, and auxiliaries consumption.
05kWh of energy consumption. This is to indicate one
eliminated, as normally used in the classical
less energy for production processes; and
W
Established in 2002, Nishat dyeing and
e have produced satisfying results without limiting
Adil Ghani:
pressure and is driven by high volumes of fresh Adil Ghani: Established in 2002, Nishat dyeing and less energy for production processes; and eliminated, as normally used in the classical of the advantages of this machine. Furthermore, RotaSpray systems can be used for We have produced satisfying results without limiting
pressure and is driven by high volumes of fresh
urthermore, RotaSpray systems can be used for
of the advantages of this machine.
F
introducing the 3 Rs - Reduce, Reuse, and Recycle.
pad-dry
-chemical or pad-steam process. This leads
finishing is part of Nishat Mills Limited. NDF is one of
TEXtalks: How does the RotaSpray reduce the need
shade dept even without salt. The fabric first passes
water, energy, and chemicals with comparatively slow
water , energy , and chemicals with comparatively slow finishing is part of Nishat Mills Limited. NDF is one of introducing the 3 Rs - Reduce, Reuse, and Recycle. pad-dry-chemical or pad-steam process. This leads light to medium shade without problems and with TEXtalks: How does the RotaSpray reduce the need shade dept even without salt. The fabric first passes
light to medium shade without problems and with
to significant energy savings and much lower
Thus, RotaSpray reduces the resource consumption
, with
for space and yet provide cost-effective production?
through the padding system, then the spraying
the most sophisticated dyeing units globally
production speeds. An estimated 100–150L of water the most sophisticated dyeing units globally, with Thus, RotaSpray reduces the resource consumption to significant energy savings and much lower TEXtalks: What are the key advantages of the excellent reproducibility. for space and yet provide cost-effective production? through the padding system, then the spraying
production speeds. An estimated 100–150L of water
.
excellent reproducibility
TEXtalks: What are the key advantages of the
investment costs.
for NDF.
The RotaSpray eliminates the need for a
state-of-the-art systems. The Nishat group was
system and steaming. After steaming, the fabric is
Adil Ghani:
is needed to process 1 kg of cotton textile.
is needed to process 1 kg of cotton textile. state-of -the-art systems. The Nishat group was for NDF . investment costs. RotaSpray Systems you would like to share with the Adil Ghani: The RotaSpray eliminates the need for a system and steaming. After steaming, the fabric is
RotaSpray Systems you would like to share with the
process, reducing machine cost (capital investment),
akistan's most
established in 1951 and is one of P
washed to remove the unfixed dyestuff. NDF is using
F urthermore, a high amount of toxic effluent established in 1951 and is one of Pakistan's most industry? TEXtalks: How do you rate the innovative RotaSpray process, reducing machine cost (capital investment), washed to remove the unfixed dyestuff . NDF is using
Furthermore, a high amount of toxic effluent
TEXtalks: How do you rate the innovative RotaSpray
industr
y?
TEXtalks: What is the main difference between
Proudly, NDF is the first industry globally who choose
shorter process, and saving energy. The RotaSpray is
it with complete trust and excellent results.
modern and largest vertically integrated textile
generation from textile factories is another important modern and largest vertically integrated textile Proudly , NDF is the first industry globally who choose TEXtalks: What is the main difference between Adil Ghani: It has been three years since we have Dyeing System? shorter process, and saving energy . The RotaSpray is it with complete trust and excellent results.
generation from textile factories is another important
Dyeing System?
Adil Ghani: It has been three years since we have
RotaSpray and the conventional system?
RotaSpray and the conventional system?
RotaSpray for bulk production of woven fabrics.
only 30% of the capital investment than the
companies. The Nishat Mills Limited is engaged in
concern that needs to be addressed properly.
concern that needs to be addressed properly . companies. The Nishat Mills Limited is engaged in RotaSpray for bulk production of woven fabrics. Adil Ghani: The RotaSpray by Weko is completely been using the system. It works 24 by 7 and has less Adil Ghani: RotaSpray dyeing system is a revolution only 30% of the capital investment than the
Adil Ghani:
been using the system. It works 24 by 7 and has less
RotaSpray dyeing system is a revolution
eko is completely
The RotaSpray by W
Adil Ghani:
RotaSpray is a Patented Spray Dyeing for Yarn and
TEXtalks: How has Nishat reduced its carbon
the business of textile manufacturing, including
conventional setup and requires almost no
Therefore, WEKO and RotaSpray present the latest
Therefore, WEK O and RotaSpray present the latest the business of textile manufacturing, including RotaSpray is a P atented Spray Dyeing for Y arn and different and innovative compared to the downtime and easy maintenance. The results are in continuous dyeing. It reduces resource conventional setup and requires almost no TEXtalks: How has Nishat reduced its carbon
in continuous dyeing. It reduces resource
downtime and easy maintenance. The results are
different and innovative compared to the
Fabric. The non-contact spray application also allows
eko's technology?
footprint by choosing W
maintenance. Thus, the RotaSpray requires less
spinning, combing, weaving, bleaching, dyeing,
technology to promote sustainable textile
technology to promote sustainable textile spinning, combing, weaving, bleaching, dyeing, F abric. The non-contact spray application also allows conventional dyeing systems. In conventional excellent, with an additional saving of 30-35% in consumption, as mentioned already , and produces maintenance. Thus, the RotaSpray requires less footprint by choosing Weko's technology?
excellent, with an additional saving of 30-35% in
consumption, as mentioned already, and produces
conventional dyeing systems. In conventional
Adil Ghani:
Reducing carbon footprint is important
the defined application of high-affinity optical
space for installation and operation. The dyeing
printing, stitching, apparel, buying, selling, and
manufacturing with cost and significant
manufacturing with cost and significant printing, stitching, apparel, buying, selling, and the defined application of high-affinity optical reactive dyeing, the process requires enormous energy consumption, chemical consumption, and reproducible results, which is of the utmost space for installation and operation. The dyeing Adil Ghani: Reducing carbon footprint is important
reproducible results, which is of the utmost
energy consumption, chemical consumption, and
because it mitigates the effects of global climate
because it mitigates the effects of global climate
reactive dyeing, the process requires enormous
brighteners, fixing agents, functional chemicals,
results are similar to the conventional process, even
otherwise dealing in yarn, linen, cloth, and other
resource-saving potential. otherwise dealing in yarn, linen, cloth, and other brighteners, fixing agents, functional chemicals, reduced carbon footprint. RotaSpray avoids the importance for a dyeing house. In today's processes, results are similar to the conventional process, even change, improves public health, boosts the global
resource-saving potential.
importance for a dyeing house. In today's processes,
reduced carbon footprint. RotaSpray avoids the
change, improves public health, boosts the global
amounts of salt to facilitate dye exhaustion and
special neutralization agents, dyes, and oxidation
goods and fabrics made from raw cotton, synthetic
goods and fabrics made from raw cotton, synthetic special neutralization agents, dyes, and oxidation amounts of salt to facilitate dye exhaustion and conventional dyeing route, enabling industries to huge liters of dyeing and washing bath volumes are without auxiliaries (salt), so the RotaSpray is more economy , and maintains biodiversity . When we cut
without auxiliaries (salt), so the RotaSpray is more
conventional dyeing route, enabling industries to
huge liters of dyeing and washing bath volumes are
economy, and maintains biodiversity. When we cut
absorption ranging from 40 to 100 g/l. The treatment
chemicals. Significant water, chemical, and energy
economical and feasible. For us even with the
fiber, and cloth and to generate, accumulate,
The non-contact systems are running at different fiber , and cloth and to generate, accumulate, chemicals. Significant water , chemical, and energy absorption ranging from 40 to 100 g/l. The treatment save big, and the short process means fewer typical. Also, permanently re-feeding fresh dyestuffs, economical and feasible. F or us even with the carbon emissions, we help ensure cleaner air, water,
The non-contact systems are running at different
typical. Also, permanently re-feeding fresh dyestuffs,
save big, and the short process means fewer
, water
,
carbon emissions, we help ensure cleaner air
of colored salt effluent is one of the scorching issues
of colored salt effluent is one of the scorching issues
savings can be achieved by optimizing the spraying
distribute, supply and sell electricity
Pandemic situation, I think the payback period is
locations globally to serve different sectors, including distribute, supply and sell electricity. . savings can be achieved by optimizing the spraying in the textile processing house as it significantly production times. The RotaSpray can easily do chemicals, auxiliaries, or water are needed during P andemic situation, I think the payback period is and food for our future generations. By using
locations globally to serve different sectors, including
and food for our future generations. By using
chemicals, auxiliaries, or water are needed during
production times. The RotaSpray can easily do
in the textile processing house as it significantly
parameters in the RotoDyer and RotoCoater spraying
almost four years regarding the investment.
textile dyeing and finishing. In 2019, Nishat Dyeing
textile dyeing and finishing. In 2019, Nishat Dyeing parameters in the RotoDyer and RotoCoater spraying increases the carbon footprints along with the cost of reactive and vat continuous dyeing that is beyond the processing to keep quality results stable from start to almost four years regarding the investment. RotaSpray, we reduced our carbon footprint as it
RotaSpray
, we reduced our carbon footprint as it
processing to keep quality results stable from start to
reactive and vat continuous dyeing that is beyond the
increases the carbon footprints along with the cost of
technology in finishing textile fabrics and warp yarn
TEXtalks: What is RotaSpray dyeing, and why did
. This
and Finishing (NDF) Lahore Pakistan, installed the
saved 1,331 tons of CO2 emissions annually
Since 1953, WEK O has been developing and W eko's focus has always been on the lowest and Finishing (NDF) Lahore P akistan, installed the TEXtalks: What is RotaSpray dyeing, and why did technology in finishing textile fabrics and warp yarn dyed goods. However, the RotaSpray eliminates salt reach of conventional dyeing processes. F or stop. Draining all the dye bathes, especially sulfur saved 1,331 tons of CO2 emissions annually. This
Since 1953, WEKO has been developing and
Weko's focus has always been on the lowest
reach of conventional dyeing processes. For
stop. Draining all the dye bathes, especially sulfur
dyed goods. However
, the RotaSpray eliminates salt
dyeing. The newly developed PS2 Pad-Spray-Steam
NDF choose this?
TEXtalks: For which application is NDF using the
also highlights the mission of NDF to adapt to
world’s first RotaSpray continuous fabric dyeing
producing non-contact application systems for textile
possible, exact, and replicable use of the respective
producing non-contact application systems for textile possible, exact, and replicable use of the respective world’s first RotaSpray continuous fabric dyeing NDF choose this? dyeing. The newly developed PS2 P ad-Spray -Steam utilization without compromising shade depth to example, the cold pad-batch method can be applied and reactive, results in high water treatment volumes TEXtalks: F or which application is NDF using the also highlights the mission
and reactive, results in high water treatment volumes
example, the cold pad-batch method can be applied
utilization without compromising shade depth to
Process for yarn and fabric enables salt-free
Adil Ghani: As NDF truly believes in sustainable
RotaSpray Technology?
sustainable technology to save our motherland.
system. TEXtalks International interviewed the focal
resources, enabling customers to perform industrial
product optimization and surface finishing with resources, enabling customers to perform industrial system. TEXtalks International interviewed the focal Adil Ghani: As NDF truly believes in sustainable Process for yarn and fabric enables salt -free make it more sustainable. Because of the spray for reactive dyeing, but the cold pad-batch process is and costs after each production lot and wastes our RotaSpray T echnology? sustainable technology to s
product optimization and surface finishing with
and costs after each production lot and wastes our
for reactive dyeing, but the cold pad-batch process is
make it more sustainable. Because of the spray
continuous dyeing of Reactive dyes without limitation
Adil Ghani: Using RotaSpray Technology, NDF is
eko's RotaSpray technology is one of the
production, NDF chose the RotaSpray for the best
Thus, W
person Adil Ghani, Technical Director NDF, to learn
different fluids and powdery substances. W eko production in a more environmentally friendly manner . person Adil Ghani, T echnical Director NDF , to learn production, NDF chose the RotaSpray for the best continuous dyeing of Reactive dyes without limitation technology , RotaSpray reduces water and energy not possible for vat dyes. However, with RotaSpray, natural resources of fresh water. However, Adil Ghani: Using RotaSpray T echnology , NDF is T
different fluids and powdery substances. Weko
production in a more environmentally friendly manner.
,
. However
,
not possible for vat dyes. However
, with RotaSpray
natural resources of fresh water
technology, RotaSpray reduces water and energy
of color depth. The diffusion behavior of the dyes is
doing reactive and vat dyeing. Initially, the system
most required innovations at the right time for the
possible benefits of innovative technology
.
and explore more about the RotaSpray system, its
The application areas are the nonwoven, paper,
Holding GmbH has taken over RotaSpray GmbH in
Holding GmbH has taken over RotaSpray GmbH in The application areas are the nonwoven, paper , and explore more about the RotaSpray system, its possible benefits of innovative technology. of color depth. The diffusion behavior of the dyes is consumption. A pad-thermosol normally takes about customers can do reactive and vat dyeing without with W eko RotaSpray's technology , all the limitations doing reactive and vat dyeing. Initially , the system mos
customers can do reactive and vat dyeing without
with Weko RotaSpray's technology, all the limitations
consumption. A pad-thermosol normally takes about
comparable with the Cold Pad Batch dyed material
was developed for vat dyes, and NDF took the risk of
textile dyeing houses.
advantages, and its potential.
tissue, printing, wood fiber boards, foils, metal, and
e textile industry include
Sustainable practices in th
January 2021 to further expand its textile segment.
January 2021 to further expand its textile segment. tissue, printing, wood fiber boards, foils, metal, and advantages, and its potential. Sustainable practices in the textile industry include comparable with the Cold P ad Batch dyed material compromising performance. The process has serval are no more, making this technology was developed for vat dyes, and NDF took the risk of textile dyeing houses.
compromising performance. The process has serval
are no more, making this technology
October/November 2022
October/November 2022