Page 46 - September-October-2020

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productivity, especially in processing cotton. than 50% less yarn imperfections in combed ring
Moreover, this process has become fully automatic: yarn and rotor yarn manufacture – and this at high
“Before using TC 19i, skilled technicians had to production levels between 75kg/h and 100 kg/h.
optimize the gap after dismantling the machine. But
now it is done using software efficiently and “We observe that our customers create more value
precisely. The advantage of quality adjustment in a from their raw material with the TC 19i, and are able
running carding machine was quite unimaginable to increase productivity and quality flexibly” reports
before. With TC 19i it can be done effortlessly“, says Markus Wurster, Global Sales Director at
MD Moshiur Rahman. Truetzschler. “Moreover, the results are independent
of technician, temperature, wire condition or
At the same time, the new card allows raw material production rate”. Only a few clicks on the display are
savings of up to 2% - and this by just one click on necessary, and the intelligent card sets and keeps
the card’s display. “Before we worked with TC 19i, the ideal carding gap automatically and permanently.
my team spent quite some time on inspecting the
card waste regularly and adjusting the knife settings” Advanced sensor technology: T-GO gap optimizer
reports MD Moshiur Rahman. This is now a thing of “At the heart of the intelligent card is the T-GO gap
the past: The TC 19i with WASTE CONTROL optimizer” explains Armin Leder, Director of
monitors the carding waste, gives recommendations Truetzschler’s global R&D department. “In
German Review Uzbekistan, and Mexico, the TC 19i demonstrated under changing production conditions. No
combination with our T-CON sensor system it
and adjusts the knife automatically.
enables our card to know and adapt the real
carding gap at all times during operation and
In other key textile markets, such as Turkey,
competitor card can achieve this. The TC 19i is the
similar significant advantages in terms of quality,
first intelligent card and an economic and ecologic
productivity, raw material savings and handling and
solution for the demands of state-of-the-art
energy efficiency. It showed up to 40% less yarn
spinning preparation.”
imperfections in carded ring yarn, and even more

consistent quality and reducing cost of ownership. promises regarding the performance of TC 19i – and
has not regretted its decision yet. In a production of
Intelligent functions improve quality, productivity cotton ring yarn, for example, the TC 19i achieved a
• Up to 40% less yarn imperfections textile markets. TC 19i achieved up to 40% less and raw material utilization reduction of yarn imperfections of minus 35% at a
• Up to 2% raw material savings yarn imperfections and new potentials for “With the new intelligent card, we can achieve production of 90 kg/h. MD Moshiur Rahman
• Several hundreds of intelligent cards sold productivity increase for customers. At the same consistently high quality and productivity with very explains: “The gap between cylinder and flats is
since launch in January time, TC 19i demonstrated significant raw little effort”, confirms MD Moshiur Rahman, General crucial to ensure quality. In conventional machines,
material savings of up to 2% at a consistent yarn Manager at Badsha Textiles Ltd. in Bangladesh. the minimum gap which we could get was 3 thou
quality level. Several hundreds of intelligent cards Badsha Textiles Ltd. is a leading textile conglomerate (thousandth of an inch). The TC 19i makes it
Only a few months after its launch, the new sold since January demonstrate that Truetzschler and producer of a range of high-quality carded, ring possible to get 1 thou.“ Keeping such narrow The carding gap between cylinder and ats: In processing cotton, keeping a precise and narrow carding gap is decisive to achieve maximum quality and productivity
intelligent Truetzschler card TC 19i has proven its is answering some of the most pressing and open-end yarns in state-of-the-art spinning mills. carding gaps, which are thinner than a piece of
performance in customer applications in key challenges for yarn manufacturers: Producing The company trusted Truetzschler to deliver on its paper, is decisive to achieve maximum quality and

September/October 2020