Page 40 - February-March-2018
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4th International Digital Printing & Signage

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       40                                                                                                                    Technology Exhibition & Conference DPS World – 2018


            Since 1911, the Italian manufacturer Savio is     along with the full interfacing flexibility with all kind of
            specialized in the yarn-finishing segment, being the   RSF. From RSF bobbin to the final package, the yarn
            leading supplier of winding, twisting and rotor   is processed untouched and with zero transit time,
            spinning machines, with manufacturing plants      ensuring maximum quality, less material handling
            spanning over Italy, China, India and Czech Republic.   and no chances of contamination. The incoming
                                                              bobbins are guided to the yarn end finder station to
            Being the bridge between the spinning and the     be prepared for the following winding process, and
            downstream processes, the automatic winders must   then delivered to the winding heads. Each end finder
            have high productivity output and assure quality   station has its dedicated suction box. The
            control of yarn and package formation.            independence from the spindles circuit allows the
                                                              generation of the optimum suction level, without any                                                                         nd      th
            Eco PulsarS: a step forward to eco-systems and    compromise with other services. In presence of the                                                                        2  - 4   November, 2018
            sustainability                                    Smart Backup Station (optional) and/or the Tube
            Energy is a major cost component in the textile   Stripper (optional) devices, an additional
            industry. The rising energy prices, affecting fuel and   independent suction box is added. Through PC
            electricity, have caused soaring costs in the process,   settings, this system allows a dedicated and specific                                                                  Expo Centre Lahore
            thus reduced the competiveness of textile products in   suction tunings without any compromise with other
            some domestic markets, where imported products    services. Each end finder station is positioned along
            may be cheaper.                                   the spindle housing, allowing a complete operator
                                                              monitoring and friendly intervention. The machine                                                             AD
            Suction represents 75% of the total energy of a   can be equipped with different numbers of end finder
            winding machine. EcoPulsarS’s solution of the     stations depending on capacity for longer ring
            “individual and independent suction unit per spindle”   frames. Thanks to the dedicated and independent
            represents a real break-through versus the        suction system of the end finder stations, the utmost                                                 AD
            conventional system. Each unit operates at optimum   efficiency is guaranteed no matter the number of
            suction values without influencing the rest of the   spindles and stations.
            spindles. This means no more compromises in
            balancing the suction as in conventional centralized   S.I.S. – Savio Identification System (Optional).
            systems, in which the fan is permanently in operation.   Identification system of the spinning frame spindle
            Since suction is generated only when needed,      and control of bobbin quality
            customer can save up to 30% power bill costs, while   The development of special yarns with high added
            a better efficiency, a smoother winding process and   value requires in the winding process not only an
            overall superior package and yarn quality are     adequate and accurate monitoring of bobbin quality
            achieved too.                                     during the winding phase, but also the identification
                                                              of the position of the “faulty spindle” in the ring
            Reduction of noise is another key aspect. EcoPulsarS   frame. Each bobbin delivered by the ring frame is
            combining all new features and design has created   numbered and recorded in the PC.  The winding
            an environment in which each part of the machine   head reads the code of the bobbin peg on process                                                                                DPS WORLD  2018  Forecast
            can operate at its optimum level. Spindles and    and identifies the position of the spinning spindle,
            bobbins feeding systems set independently the level   which has generated it. In presence of “Off standard”
            of suction required. Suction is generated as needed   technological alarms, the winding process is                                                                                  25          200          13,500
            and used without losses. The new Controlled Cut   interrupted and the bobbin is rejected and delivered                                                                            Countries    Companies   Floor Space Sqm
            System, Yarn Tension Control System, Waste        to a dedicated area, allowing the operator
            Collection System and Upgraded Splicing Solutions,   intervention for removing it and recognizing the
            each contribute to the overall reduction of noise and   spinning spindle.
            process downtimes.
                                                              Conclusions: Eco PulsarS, with its sustainable
            Automation - Link system                          eco-green advantage, replies to the market demand
            The Savio Direct Link System (I/DLS) solution, for   of energy saving, together with improved production
            linking the ring spinning frames (RSF) to the winders,   performances, high quality packages and utmost
            enables a fast and efficient direct feeding of bobbins,   automated solutions.





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