Page 41 - February-March-2018
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4th International Digital Printing & Signage

                                                                                                                41
 40   Technology Exhibition & Conference DPS World – 2018


 Since 1911, the Italian manufacturer Savio is   along with the full interfacing flexibility with all kind of
 specialized in the yarn-finishing segment, being the   RSF. From RSF bobbin to the final package, the yarn
 leading supplier of winding, twisting and rotor   is processed untouched and with zero transit time,
 spinning machines, with manufacturing plants   ensuring maximum quality, less material handling
 spanning over Italy, China, India and Czech Republic.   and no chances of contamination. The incoming
 bobbins are guided to the yarn end finder station to
 Being the bridge between the spinning and the   be prepared for the following winding process, and
 downstream processes, the automatic winders must   then delivered to the winding heads. Each end finder
 have high productivity output and assure quality   station has its dedicated suction box. The
 control of yarn and package formation.  independence from the spindles circuit allows the
 generation of the optimum suction level, without any                nd      th
 Eco PulsarS: a step forward to eco-systems and   compromise with other services. In presence of the   2  - 4   November, 2018
 sustainability  Smart Backup Station (optional) and/or the Tube
 Energy is a major cost component in the textile   Stripper (optional) devices, an additional
 industry. The rising energy prices, affecting fuel and   independent suction box is added. Through PC
 electricity, have caused soaring costs in the process,   settings, this system allows a dedicated and specific   Expo Centre Lahore
 thus reduced the competiveness of textile products in   suction tunings without any compromise with other
 some domestic markets, where imported products   services. Each end finder station is positioned along
 may be cheaper.   the spindle housing, allowing a complete operator
 monitoring and friendly intervention. The machine    AD
 Suction represents 75% of the total energy of a   can be equipped with different numbers of end finder
 winding machine. EcoPulsarS’s solution of the   stations depending on capacity for longer ring
 “individual and independent suction unit per spindle”   frames. Thanks to the dedicated and independent
 represents a real break-through versus the   suction system of the end finder stations, the utmost   AD
 conventional system. Each unit operates at optimum   efficiency is guaranteed no matter the number of
 suction values without influencing the rest of the   spindles and stations.
 spindles. This means no more compromises in
 balancing the suction as in conventional centralized   S.I.S. – Savio Identification System (Optional).
 systems, in which the fan is permanently in operation.   Identification system of the spinning frame spindle
 Since suction is generated only when needed,   and control of bobbin quality
 customer can save up to 30% power bill costs, while   The development of special yarns with high added
 a better efficiency, a smoother winding process and   value requires in the winding process not only an
 overall superior package and yarn quality are   adequate and accurate monitoring of bobbin quality
 achieved too.  during the winding phase, but also the identification
 of the position of the “faulty spindle” in the ring
 Reduction of noise is another key aspect. EcoPulsarS   frame. Each bobbin delivered by the ring frame is
 combining all new features and design has created   numbered and recorded in the PC.  The winding
 an environment in which each part of the machine   head reads the code of the bobbin peg on process   DPS WORLD  2018  Forecast
 can operate at its optimum level. Spindles and   and identifies the position of the spinning spindle,
 bobbins feeding systems set independently the level   which has generated it. In presence of “Off standard”
 of suction required. Suction is generated as needed   technological alarms, the winding process is   25  200  13,500
 and used without losses. The new Controlled Cut   interrupted and the bobbin is rejected and delivered   Countries  Companies  Floor Space Sqm
 System, Yarn Tension Control System, Waste   to a dedicated area, allowing the operator
 Collection System and Upgraded Splicing Solutions,   intervention for removing it and recognizing the
 each contribute to the overall reduction of noise and   spinning spindle.
 process downtimes.
 Conclusions: Eco PulsarS, with its sustainable
 Automation - Link system  eco-green advantage, replies to the market demand
 The Savio Direct Link System (I/DLS) solution, for   of energy saving, together with improved production
 linking the ring spinning frames (RSF) to the winders,   performances, high quality packages and utmost
 enables a fast and efficient direct feeding of bobbins,   automated solutions.





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