Page 65 - February-March-2019
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 Complete Econtrol



 for Istanbul Boyahanesi








 Through investment in new Monforts technology,   chemicals and energy usage and with the Thermex
 Istanbul Boyahanesi is planning to increase its   the savings are considerable,” adds plant manager
 capacity for the commission dyeing and finishing of   Hakan Kaplan. “It is also allowing us to make much
 woven goods to a monthly 2.5 million square metres   longer batches of fabrics.”
 during 2019.
 The Thermex Econtrol range has a working width of
 This development has much in common with the   1.8 metres and allows the single-bath continuous
 advances Monforts is making itself in the field of   dyeing of cotton and polyester fabrics with selected
 Industry 4.0 and automation, such as the latest   reactive and dispersion dyestuffs, as well as
 Qualitex 800 control system and the Web-UI app for   cotton-polyester blends to be processed without
 remote visualisation of Monforts technologies via   reductive intermediate cleaning, eliminating the need
 smart phones and tablet devices.  for a steamer.

 Thermex Econtrol  Other processes, such as the use of indanthren vat
 Based in the key Turkish textile centre of Çerkezköy,   dyes for enhanced wash and boil fastness, or the
 Istanbul Boyahanesi was only founded in 2017, on   over-dyeing on reactive-dyed cotton fabrics to
 the site of an older existing dyehouse. It is a joint   achieve an extremely broad range of colour effects,
 venture between two of Turkey’s leading textile   are also carried out on the range.
 wholesalers, Yilmaz Kumaşçilik, which specialises in
 fabrics for casual and outerwear, and shirtings and   Continuous quality
 suitings textiles operation Erika Kumaşçilik.   “The Monforts Montex stenter is of course, our key
 Immediately on its formation, the first move of the   product and its advantages are well established,”
 new company was to order a new Monforts Thermex   says Neotek founder Ahmet Kiliç. “It allows our
 Econtrol continuous dyeing line.  customers to achieve high quality continuously, with
 the trusted electronic drive technology of Monforts.
 “The existing equipment we inherited, which includes   With the energy savings that are achieved they also
 a 23-year-old Monforts Montex stenter, is only suitable   save money and being robust, Monforts stenters also
 for producing heavy weight fabrics with weights of   require fewer spare parts and less maintenance, with
 300gsm and above,” Mr Taşkin explains. “The new   remote assistance in any case always available”.
 Thermex allows us to get down to fabric weights of
 80gsm.”  “We have been very happy with the service we have
 received to date from Monforts and Neotek, and will
 Savings  continue to trust their technology going forward as we
 “Of course, there is no comparison in terms of   expand our business,” Mr Taşkin concludes.

 February/March 2019
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