Page 59 - January-February-2018
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            By using three rapiers, the production is 50% higher   rows/cm, an astonishing 5.000.000 points/m² is
            compared to similar qualities woven on a double   reached. The most common used pile yarns are
            rapier machine. The three rapier technique gives   acrylic, but also yarns like polyester, bamboo,… are
            many other advantages. As only the working pile   possible. The weight of the carpet is similar to
            yarns are moving and the incorporated pile yarns are   handlook qualities in reed 1000 and 1200 d/m.
 a revolutionary new handlook   stationary, the machine has a higher weaving   The Handlook Carpet Innovator HCiX2 machine                                                         The Smart Filling Selector is driven by linear   rapier weaving machine for weaving handlook
            efficiency and the carpets have a cleaner back side.
                                                              The Handlook Carpet Innovator HCiX2 machine is a
            Moreover, a thicker pile yarn can be used. The
 carpet quality, in reed 1500   incorporated pile yarn is perfectly straight, reducing   three rapier weaving machine, especially developed                                        actuators, switching between thick and thin fillings for
                                                                                                                                                                                   the outside rapiers. The new filling brakes and
                                                              for weaving handlook carpets. The machine is based
            the consumption of dead pile yarn. As all pile tufts go
                                                                                                                                                                                   updated prewinders guarantee a smooth insertion of
                                                              on the Innovator generation with a strong and rigid
            to the back side of the carpet, pile fixation is perfect.
                                                                                                                                                                                   the filling.
                                                              frame, equipped with several servomotors for
            Thanks to the three rapiers, some colour switches
 dents/m with 5 million   can be made over the inside pick, eliminating   increased flexibility and productivity. Figure 3 (see                                                    In order to reduce the power consumption of all
                                                              below) shows the HCiX2 handlook carpet weaving
            automatically possible mix-contours and double
                                                                                                                                                                                   above mentioned servomotors, the HCiX2 machine
                                                              machine in reed 1500 dents/m, with 8 colour frames
            points. When respecting some basic design rules
                                                                                                                                                                                   has an energy bus. In the energy bus, the energy
 points/m²  and when using the We@velink Design Master, a     on a width of 3m. This revolutionary handlook quality                                                                flow between the different motors is controlled.
                                                              can also be woven on 4m width.
            perfect design on pile and back side is obtained.
            The handlook quality in reed 1500 dents/m
                                                                                                                                                                                   machine gives, with only one solenoid per harness
            When weaving a handlook quality in reed 1500                                                                                                                           The enhanced and reinforced HCiX2 Jacquard
            dents/m, with a density of 15 pile rows/cm, the result                                                                                                                 band, the four positions that are required for three
            is a carpet with 4.500.000 (pile) points/m². If we                                                                                                                     rapier weaving. The asymmetric settings and the
            slightly increase the pick density to 16,6 pile                                                                                                                        unique possibility to put the pile yarns in layers,
                                                                                                                                                                                   increase the efficiency. The big Jacquard capacities,
                                                              The three rapier Handlook Carpet Innovator HCiX2 machine, equipped with a                                            up to more than 48.000 solenoids, allow weaving
                                                              Jacquard in capacity of 36.000 solenoids for weaving carpets with 5.000.000                                          qualities in different reed densities (from 300 d/m up
                                                              points/m² in reed 1500 dents/m, 8 colour frames, 3m width.
                                                                                                                                                                                   to 1500 d/m), in different widths (from 3m to 5m) and
                                                              The Handlook Carpet Innovator HCiX2 is foreseen                                                                      different number of colours. A new quality for
                                                              with a Smart Cutting Motion. This programmable                                                                       instance is the reed 750 d/m, 16 colour frames.
                                                              servo driven cutting motion assures a better stability
                                                              and less mechanical parts and wear.                                                                                  Picture weaving
                                                                                                                                                                                   Apart from traditional designs, the Handlook Carpet
                                                              The programmable servo driven Smart Edges are                                                                        Innovator HCiX2 fits perfectly for picture weaving.
                                                              installed under the cumberboard for easy access and                                                                  With this technique, a real picture is converted to a
                                                              adjustment in the width.                                                                                             design that can be woven on a high density carpet
                                                                                                                                                                                   weaving machine. The result is a photo-realistic
                                                              For weaving handlook carpets in reed 1500 d/m,                                                                       carpet with up to 5 million points/m² and numerous
                                                              Smart Frames are required. A separate servomotor                                                                     beautiful colour effects, and this with only 8 colours
 patented three rapier handlook weave structure for double production with no visible warp yarns at the back side
                                                              drives each of the 12 heddle frames (see figure 4).                                                                  on the creel. An example woven in reed 1200 d/m is
                                                              The advantages of this system are numerous as all                                                                    shown in figure 5 (see below).                   carpets with no visible warp yarns at the backside. By
 After the introduction of the Handlook Carpet   the back side, just like hand knotted carpets.                                                                                                                                     using three rapiers, 50% more production is obtained
 Innovator HCiX2 in reed 1000 d/m 6 years   The Handlook Carpet Innovator HCiX2 is   following parameters can be programmed from the                                               This innovative approach opens doors for a potential   than on a double rapier machine. The HCiX2
 ago, Vandewiele came up with an even   equipped with several servomotors to   controller in a user-friendly way: weave structure,                                                 new market: instead of the traditional labour-intensive   machine is equipped with several servomotors for the
 higher carpet quality in reed 1200 d/m. Today,   produce, at high efficiency, handlook carpets   timing, lift, dwell,… 2x2 heddle frames are used for                             designing of woven carpet, a photo-realistic picture   cutting motion, the edges and the drive of the heddle
 the impossible is made possible: Van de   of superior quality.  the tight warp. This allows putting the tight warp in                                                             can be processed in real time and converted to a   frames in order to weave high quality carpets at the
 Wiele introduces the HCiX2 in reed 1500 d/m,                 two layers, leading to a higher weaving efficiency, a                                                                design that fits the weaving machine. In picture   highest possible efficiency.
 an astonishing high density carpet weaving   The three rapier handlook weave structure  better pile height control and carpets with more                                          weaving, the most time consuming job is to choose
 machine producing handlook carpets with up   In order to weave carpets with a crystal sharp   points that are easy to fold.                                                       the picture you want to weave…                   By introducing the new handlook quality in reed 1500
 to 5 million(!) points per square meter.  pile side and a back side with no warp yarns
 visible, Van de Wiele has developed a                                                                                                                                             Growing market for handlook carpets              dents/m, history is expected to repeat itself, with Van
 The three-rapier weave structure assures a   patented three rapier weave structure as                                                                                             The Handlook Carpet Innovator HCiX2 is a new three   de Wiele once again being the innovator in
                                                                                                                                                                                                                                    developing new carpet qualities.
 flexible carpet with no warp yarns visible at   shown in figure 1.


                                                               Smart Frames with 12 servomotors to drive the ground heddle frames
                                                               giving a higher weaving efficiency and a higher quality of carpet
            Pile side of a handlook carpet with 5.000.000 points/m² in reed 1500
            dents/m, with crystal sharp design
 January/February 2018                                                              January/February 2018









 Federico Curti, President of Stamperia Di Cassina Rizzardi (SCR), and his son, Lino, Vice President of Operations
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