Page 38 - TEXtalks July-August 2021
P. 38

38                                                                                                                                                                                                                             39
                                                                                                                                   The new CL-X especially meets the urgent demand
                                                                                                                                   for lower energy consumption. Energy efficiency is
                                                                                                                                   not only important for environmental and regulatory
                                                                                                                                   reasons. Due to rising energy prices, it is becoming
                                                                                                                                   an increasingly decisive factor for the
                                                                                                                                   competitiveness of spinning mills.











                                                                                                                                                                                             Chart 1: Energy savings CL-X vs. current benchmark
                                     The new Pre-Cleaner CL-X:                                                                                                                      three times better cleaning efficiency compared to
                                                                                                                                                                                    the benchmark (US cotton, see chart 2). The
                Higher productivity and lower energy consumption                                                                                                                    improved grid geometry enables better separation
                                                                                                                                                                                    and gentler tuft handling. Furthermore, a 2.60 m long
                                                                                                                                                                                    cleaning section provides a maximum degree of
                                                                                                                                                                                    opening and cleaning tufts.
                                                                 Double the production rate, with
                                                                  lower energy consumption per                                         CL-X material flow

                                                                  kilogram of fiber material – that
                                                                          might sound like a                                       "During the development process, our main focus
                                                                                                                                   was on optimizing the fiber air flows. This is the area
                                                                     contradiction, but the new                                    where we achieved the breakthrough. By forcing the
                                                                                                                                   air flow over two rolls, we have found a solution that
                                                                   Trützschler pre-cleaner CL-X                                    allows lower power consumption at the opening
                                                                  makes it possible. It gently and                                 rolls,” says Robert Többen, Head of Mechanical
                                                                                                                                   Engineering at Trützschler. “The fact that this flow is
                                                                       reliably removes coarse                                     in the form of a spiral is also reflected in the name
                                                                                                                                   CL-X: The ‘X’ comes from the Greek word for spiral,
                                                                   contaminants like leaf debris,                                  Helix.”

                                                                 stalks or seeds from cotton with                                  In comparison with the current benchmark, the CL-X      Chart 2: Cleaning efficiency CL-X vs. current benchmark                                                     unnecessary loss of valuable good fibers. The     • 2.60 m long cleaning section.

                                                                   minimum loss of good fibers.                                    saves up to 30 % energy (see chart 1). In addition to   The lot management system enables direct,                                                                   operator automatically receives a recommendation   • New and improved grid geometry for better
                                                                                                                                                                                    automated coordination with the Bale Opener BO-P.
                                                                                                                                   the optimized flow, an integrated air separator
                                                                                                                                                                                                                                                                                                       for the ideal setting via the machine's display and
                                                                                                                                                                                                                                                                                                                                                         separation and gentle tuft treatment.
                                                                  The pre-cleaner CL-X provides                                    contributes to reducing the transport air by ensuring   The speeds of the opening rollers and the position of                                                       can implement it with just a few clicks.          • Material draft due to 10 % higher speed of second
                                                                                                                                                                                    the grid bars – and thus the intensity of the cleaning
                                                                                                                                   that only excess air has to be removed, rather than
                                                                    more efficiency and lays the                                   all of the air. Less exhaust air means less energy   – are automatically adjusted to the changing material                                                          The CL-X is the perfect and sustainable solution to   opening roller for reliable and consistent fiber
                                                                                                                                                                                                                                                                                                                                                         transport.
                                                                                                                                                                                    fed (lot).
                                                                                                                                   consumption.
                                                                    foundation for a high-quality                                                                                                                                                                                                      meet today's demand for productivity, cleaning and   • Optimal cleaning level and minimal fiber loss due
                                                                                                                                                                                                                                                                                                       energy efficiency.
                                                                 end-product before the cotton is                                  The CL-X also provides significantly increased   Due to the stepless and individual adjustment of grid                                                              CL-X features at one glance                       to individual and stepless grid adjustment for each
                                                                                                                                                                                                                                                                                                                                                         opening roller by motor.
                                                                                                                                   productivity. At a maximum of 1,600 kilograms per
                                                                                                                                                                                    devices for each opening roller, the machine can
                                                                  further processed in mixers and                                  hour, the production rate from one CL-X corresponds   react to a wide variety of impurities. A 10 % higher                                                          • Continuous production of 1,600 kilograms per hour   • Gentle tuft treatment with adjustable opening roller
                                                                                                                                                                                    speed of the second opening roller causes different
                                                                                                                                   to the rate achieved by two CL-P models. This gives
                                                                                                                                                                                                                                                                                                                                                         speed.
                                                                                                                                                                                                                                                                                                       for present blow room configuration.
                                                                             fine cleaners.                                        customers the flexibility to operate at high or low   speeds along the grids, while different sizes of waste                                                        • 30% energy saving compared to the current       • Synchronized lot management (automatic lot
                                                                                                                                   productivity rates with one machine.             can also be separated.                                                                                             benchmark.                                        change for up to three lots).
              The new Pre-Cleaner CL-X                                                                                                                                                                                                                                                                 • Integrated WASTECONTROL for automatic           • Connection possibility for a waste box (for waste
                                                                                                                                   On top of this, the new CL-X is characterized by its   The WASTECONTROL waste sensor is now also                                                                    adjustment recommendation of waste excretion to   analysis).
                                                                                                                                   excellent cleaning results. Trials conducted at a   integrated into the CL-X and makes sure that waste is                                                           avoid unnecessary fiber loss.
                                                                                                                                   Turkish customer have shown that it reached a nearly   reliably separated during production, which avoids                                                                                                             • Lower cost of ownership.
               July/August 2021                                                                                                                                                                                July/August 2021
   33   34   35   36   37   38   39   40   41   42   43