Page 39 - TEXtalks July-August 2021
P. 39

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             The new CL-X especially meets the urgent demand
             for lower energy consumption. Energy efficiency is
             not only important for environmental and regulatory
             reasons. Due to rising energy prices, it is becoming
             an increasingly decisive factor for the
             competitiveness of spinning mills.











                                                                       Chart 1: Energy savings CL-X vs. current benchmark
 The new Pre-Cleaner CL-X:                                    three times better cleaning efficiency compared to
                                                              the benchmark (US cotton, see chart 2). The
 Higher productivity and lower energy consumption             improved grid geometry enables better separation
                                                              and gentler tuft handling. Furthermore, a 2.60 m long
                                                              cleaning section provides a maximum degree of
                                                              opening and cleaning tufts.
 Double the production rate, with
 lower energy consumption per   CL-X material flow

 kilogram of fiber material – that
 might sound like a   "During the development process, our main focus
             was on optimizing the fiber air flows. This is the area
 contradiction, but the new   where we achieved the breakthrough. By forcing the
             air flow over two rolls, we have found a solution that
 Trützschler pre-cleaner CL-X   allows lower power consumption at the opening
 makes it possible. It gently and   rolls,” says Robert Többen, Head of Mechanical
             Engineering at Trützschler. “The fact that this flow is
 reliably removes coarse   in the form of a spiral is also reflected in the name
             CL-X: The ‘X’ comes from the Greek word for spiral,
 contaminants like leaf debris,   Helix.”

 stalks or seeds from cotton with   In comparison with the current benchmark, the CL-X   Chart 2: Cleaning efficiency CL-X vs. current benchmark                                 unnecessary loss of valuable good fibers. The    • 2.60 m long cleaning section.

 minimum loss of good fibers.   saves up to 30 % energy (see chart 1). In addition to   The lot management system enables direct,                                                operator automatically receives a recommendation   • New and improved grid geometry for better
             the optimized flow, an integrated air separator
                                                              automated coordination with the Bale Opener BO-P.
                                                                                                                                                                                 for the ideal setting via the machine's display and
                                                                                                                                                                                                                                  separation and gentle tuft treatment.
 The pre-cleaner CL-X provides   contributes to reducing the transport air by ensuring   The speeds of the opening rollers and the position of                                   can implement it with just a few clicks.         • Material draft due to 10 % higher speed of second
                                                              the grid bars – and thus the intensity of the cleaning
             that only excess air has to be removed, rather than
 more efficiency and lays the   all of the air. Less exhaust air means less energy   – are automatically adjusted to the changing material                                       The CL-X is the perfect and sustainable solution to   opening roller for reliable and consistent fiber
                                                                                                                                                                                                                                  transport.
                                                              fed (lot).
             consumption.
 foundation for a high-quality                                                                                                                                                   meet today's demand for productivity, cleaning and   • Optimal cleaning level and minimal fiber loss due
                                                                                                                                                                                 energy efficiency.
 end-product before the cotton is   The CL-X also provides significantly increased   Due to the stepless and individual adjustment of grid                                       CL-X features at one glance                      to individual and stepless grid adjustment for each
                                                                                                                                                                                                                                  opening roller by motor.
                                                              devices for each opening roller, the machine can
             productivity. At a maximum of 1,600 kilograms per
 further processed in mixers and   hour, the production rate from one CL-X corresponds   react to a wide variety of impurities. A 10 % higher                                    • Continuous production of 1,600 kilograms per hour   • Gentle tuft treatment with adjustable opening roller
                                                              speed of the second opening roller causes different
             to the rate achieved by two CL-P models. This gives
                                                                                                                                                                                                                                  speed.
                                                                                                                                                                                 for present blow room configuration.
 fine cleaners.  customers the flexibility to operate at high or low   speeds along the grids, while different sizes of waste                                                    • 30% energy saving compared to the current      • Synchronized lot management (automatic lot
             productivity rates with one machine.             can also be separated.                                                                                             benchmark.                                       change for up to three lots).
 The new Pre-Cleaner CL-X                                                                                                                                                        • Integrated WASTECONTROL for automatic          • Connection possibility for a waste box (for waste
             On top of this, the new CL-X is characterized by its   The WASTECONTROL waste sensor is now also                                                                    adjustment recommendation of waste excretion to   analysis).
             excellent cleaning results. Trials conducted at a   integrated into the CL-X and makes sure that waste is                                                           avoid unnecessary fiber loss.
             Turkish customer have shown that it reached a nearly   reliably separated during production, which avoids                                                                                                            • Lower cost of ownership.
 July/August 2021                                                                        July/August 2021
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