Page 28 - TEXtalks International July/August 2022

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At the end of last year, KARL MAYER
added the HKS 2-SE PLUS to its range of
Cover Story products for processing elastane; the first Cover Story
trials were completed shortly afterwards to
test the new patterning possibilities it
offered. Thanks to a modified knitting
motion, the newcomer can not only
implement conventional elastic locknit and
1 x 1 counter lappings, but twill stitch
variations too. The ground guide bar GB
2, which processes elastane, may work
the two-needle-overlap.

Incorporating the elastic material as a
two-needle-overlap produces a fabric with
a high modulus, a plump feel and a silky
surface, as tests carried out by KARL
MAYER’s textile product developers have
demonstrated. The textile specialists
produced various articles on the new HKS
2-SE PLUS with a twill stitch 1 x 2 lapping
and a 2 x 1 lapping as combination
partners. A polyamide filament yarn was
In June 2021, KARL MAYER launched its TM 4-TS EL the new development from KARL MAYER. used to implement the 2 x 1 lapping
terry knitting machine with the new working width of through the GB 1. The twill stitch 1 x 2
210” and in a gauge of E 28 in China, and shortly Soft, voluminous and durable - premium quality terry Processing without restrictions COTTON 21/40 and ISO COTTON 84/40 versions. lapping was made with open and closed
afterwards the textile experts at the Chinese towels There are many types of home textiles, and The larger machine produces warp beams with loops, and worked in equal lapping in the
subsidiary developed a first new product on the The new article is based on the proven double face depending on the end use of the products, different dimensions that are also common in weaving. underlap and in counter lapping in the
newcomer. The work involved processing Solucell, a design for terry fabrics. The basic design here processes have to be combined in their manufacture. overlap, and vice versa for the 2 x 1
twisted cotton yarn with low twist and environmental consists of a pillar stitch-weft lapping combination When it comes to the production of terry fabrics, the In addition, warp beams from warp preparation lapping.
benefits over conventional counterparts, into a snug implemented by the GB 2 and GB 3 ground guide TM 4-TS EL is an efficient and universal machine. The systems for weaving can also be used on the TM
zero-twist towel article. The innovative product is bars, which provides stability in the longitudinal and all-rounder processes spun yarn in gauges ranging 4-TS EL. KARL MAYER offers the appropriate warp When comparing the resulting variants More lapping
softer and more compact than previous terry fabrics, transverse directions. GB 1 and GB 4 are responsible from Ne 60 to Ne 12, and is suitable for the beam support and suitable technology for this with a standard locknit structure – also
perfectly meeting the current market demand for for the terry loops on both sides. In combination with production of towels, bathrobes and other bathroom purpose: a modification kit for existing WARPDIRECT produced on the HKS 2-SE PLUS and with
high-quality offerings. the yarn selection, the loops form a uniformly articles. Equipped with four guide bars and electronic the same yarn – clear differences can be
voluminous, soft surface. GB 2 processes polyester. guide bar control, the TM 4-TS EL meets the most and BENDIRECT models. The modification option seen. With a weight per unit area of variety, more
Quality comes before price GB 1, GB 3 and GB 4 were threaded with a diverse market requirements. The machine also should be of particular interest to manufacturers of between 243 g/m² and 253 g/m², the twill
For a long time, quality of life in China was associated combination of cotton and Solucell. The cotton impresses with its ease of operation, reliability and woven terry fabrics. Unlike weaving, no sizing and stitch 1 x 2 articles are noticeably heavier
with the purchase of high-priced, latest models of cell content of the finished product is just under 94%. The excellent price/performance ratio. During production desizing is required for warp knitting. This saves than the standard elastic fabric, and the
phones, cameras, computers and the like, but now use of Solucell results in terry loops of pure cotton, of the new zero-twist towel, the intended maximum chemicals, water and energy. Moreover, warp knitting elastane content is also higher. The shape power
people are rediscovering their love of details, such as with low twist and linear density. The yarn material is speed of 800 min-1 was achieved without any machines are more productive than their difference is around 12%. The new elastic
cozy home textiles. Towels in particular are in daily fluffier than the previously used highly twisted cotton problems. technological counterparts, air-jet looms. twill fabrics are extremely powerful and
use and closely associated with a pleasant everyday yarns and enables an extremely soft, even surface as resistant to elastic deformation. They are
life. On the domestic market, absorbent bathroom a quality predicate. To extend operating time without changing beams, Further work already planned soft against the skin, drape well and dry
products were traded for years as low-price items. In the warp beam support can be modified to KARL MAYER's textile product developers have quickly. Thanks to this performance, New HKS 2-SE PLUS twill stitch fabrics
the recent past, however, purchasing behavior The machine gauge used has further positive effects accommodate beams with larger flange diameters. gained extensive experience in the field of terry fabrics featuring this modelling stretch are
changed. Consumers purchase new towels more on the quality. Due to a configuration in E 28, the TM For GB 1 to GB 3, 40” warp beams are possible. GB knitted fabrics, particularly with regard to the perfect a promising innovation, particularly for the are adding power to the lingerie and
often and pay more attention to their quality. In 4-TS EL produces fabrics with a high loop density, 4 can be equipped with the yarn material of warp match between the gauge and the yarns used, and in manufacturers of shapewear and
addition, the demands placed on the product are which ensures a full, compact handle. The terry loops beams with 50” flange diameter. terms of the design of the knitted structure. In their sportswear, swimwear and lingerie sportswear business
increasing. It's no longer just the basic functions - are also firmly interlaced into the fabric ground. This work, they focus on the appearance as well as on the articles. What’s more, the product range of
cleaning and drying - that are in demand, but a soft, allows the towels to be used for a long time without Flexible warp preparation performance and practicability of the towel. In a next the HKS 2-SE PLUS is effectively
full handle, a variety of colors and different styles. The any loss of quality. A sample of the new zero-twist For the production of warp beams, KARL MAYER has step, the textile experts want to process functional expanded. To produce the fabrics, the
trend shift away from price orientation towards quality towel can be found in the Pattern section of this issue the right direct warping machine on offer in the form antibacterial yarns on the terry knitting machine, thus, guide bars simply need to be adjusted
and brand competition is being given new impetus by of „Kettenwirk-Praxis“. of the ISO COTTON. The model is available in ISO promoting the hygiene aspect. using predefined settings options.

July/August 2022 New HKS 2-SE PLUS twill stitch fabrics July/August 2022