Page 44 - TEXtalks International June/July-2025
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             NTB’s business gets a full upgrade                                                                                    working width of 3.4 metres was installed to meet   sourcing spare parts, most notably of the frequency



                   with unique Monforts MONTEX                                                                                     ever-increasing demand, but inevitably, the       converters, had become increasingly difficult.
                                                                                                                                   company’s forward momentum was set back
                                                                                                                                                                                     Updated system
                                                                                                                                   somewhat as a result of the Covid-19 pandemic.
                                                                                                                                                                                     Monforts has subsequently installed new control
                                                                                                                                   Despite a sudden 70% drop in sales, NTB was       cabinets and Qualitex 800 technology to the two
                                                                                                                                   nevertheless able to retain all its staff and in 2020   older MONTEX stenters at NTB, along with
                                                                                                                                   founded Gorilla Protect GmbH, as a distributor of   programmable logic controller (PLCs) process
                                                                                                                                   advanced anti-viral face masks.                   visualisation and 24-inch TFT multi-touch colour
                                                                                                                                                                                     screens at the stenter frame infeeds.
                                                                                                                                   Post-pandemic, regular business has resumed and
                                                                                                                                   the company celebrated its 25th anniversary in 2024.  The outfeed, padder and calender have further been
                                                                                                                                                                                     equipped with seven-inch touchscreen control
                                                                                                                                   It is now in the process of a generational change,   panels and all frequency inverters for the drives used
                                                                                                                                   with Rainer Hurtz stepping back and management of   to transport the textiles have been updated.
                                                                                                                                   the company being transferred to his son Oliver as
                                                                                                                                   Commercial Director, along with Technical Director   Overall control is via a Siemens TIA 1500er F portal
                                                                                                                                   Bastian Schreurs and Sales and Development        and a Gateway server/client OPC/UA interface.
                                                                                                                                   Manager Lampros Kampas.
                                                                                                                                                                                     “The clamping frames of the stenters are now
                                                                                                                                   “I will accompany and support them as long as it   equipped with the latest drive and control technology
                                                                                                                                   makes sense,” says Rainer Hurtz. “The company’s   as well as visualisation and thanks to the OPC-UA
                                                                                                                                   goal has always been to understand how processes   interface, data can now be read out directly from the
                                                                                                                                   work and to continuously optimise them. As such,   PLC and analysed by a customer’s EAP system,”
                                                                                                                                   our current focus is on process data acquisition and   explains Monforts Area Sales Manager Thomas
                                                                                                                                   analysis, a high degree of digitalization, actively   Päffgen. “Our machines are known for their
                                                                                                                                   implemented quality management and the            robustness and long service life, but the retrofitting of
                                                                                                                                   introduction of an energy and occupational safety   specific modules with new control and drive
                           The new management team at NTB (clockwise from top left): Rainer Hurtz, Bastian Schreurs, Lampros Kampas and Oliver Hurz.
                                                                                                                                   management system. If you stop getting better,    technology – going far beyond the basic replacement
            As a highly specialised company with a focus on   breathable membrane film laminations for                             you’ve stopped being good.”                       of spare parts – can have a significant impact on the
            excellence in the provision of fabric coating and   sportswear.                                                                                                          performance of an existing line.”
            finishing services, NOVA Textil-Beschichtung GmbH                                                                      Digital affinity
            (NTB) has recently benefited from an extensive    “We had a great customer who was providing us with                   Technical Director Bastian Schreurs – who was NTB’s   Quality
            Monforts modernisation programme.                 so many orders that by 2005 we decided to order a                    first-ever trainee – has worked closely with Monforts   “Our goal was to be able to produce all fabric orders
                                                              second MONTEX stenter, in a special configuration,”                  specialists on the modernisation project and is in full   on any of the three MONTEX lines, and we naturally
            NTB’s relationship with Monforts dates back to the   explains managing director and founder Rainer                     agreement.                                        chose Monforts for this project,” adds Bastian
            company’s formation, with the 1999 installation of the   Hurtz. “This also allowed us to enter the market for                                                            Schreurs. “We didn’t have to do anything
            first MONTEX stenter at its plant in Grefrath, Germany   blackout and digital printing fabrics.”                       “Our goal is to be able to offer a high level of quality   mechanically apart from updating the safety devices,
            – just 30 kilometres away from the Monforts HQ in                                                                      and service, with our business under constant price   which speaks volumes about the quality that
            Mönchengladbach. At that time, the NTB team       Another important development for the company was                    pressure from our Asian competitors,” he says. “We   Monforts has been delivering to us for 26 years now. I
            consisted of just three people at a 1,000 square   its approval by the German Armed Forces                             see this modernisation project as an opportunity to   would like to once again praise the Monforts service
            metre site.                                       (Bundeswehr) for the supply of vector protection                     further establish ourselves and thus retain our   department headed by Volker Gingter and our own
                                                              clothing and equipment. NTB’s special finishing                      customers. It is also important to continue advancing   workshop staff, because not only the scheduling, but
            Twenty years later, by 2019, the company had grown   technology is essential in shielding military personnel           our digitalization, firstly, to better understand our   also the implementation of this project was virtually
            to a 40-strong workforce operating three MONTEX   from insect bites and vector-borne diseases which                    processes, and secondly, to remain attractive as an   seamless. It is very important for us to have
            lines at two adjacent plants covering over 3,500   can be prevalent and deadly in many areas of the                    employer. Young people have a strong affinity for   competent and always available partners and
            square metres. NTB sales that year exceeded €8    world. In 2023, Germany’s Ministry of Defence                        digital things and while we can always buy the best   unfortunately, as we have repeatedly experienced,
            million for the first time.                       subsequently granted NTB an exemption for the                        machines, without well-trained specialists to operate   this is not a given these days.”
                                                              processing of permethrin for its vector protection                   them, it’s impossible.”
            Forward momentum                                  services, in the interest of national defence.                                                                         “We’ve had a great ongoing relationship with
            NTB’s initial focus was on the coating of mainly glass                                                                 He adds that the electronic controls of the two older   Monforts from the beginning,” concludes Rainer
            fibre fabrics and awnings and sun protection      Covid-19 resilience                                                  MONTEX stenters particularly needed updating, as   Hurtz.
            products for outdoor furnishings, as well as      In 2015, a third MONTEX production line with a


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