Page 70 - May-June-2019
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                                                                                                                                     The independent Swiss test laboratory SGS was    therefore corresponded to a very high level within the
                                                                                                                                     contacted for an neutral assessment. In addition to   standard. Particularly interesting were the raw
                     J 26 has a Significant Advantage                                                                                the Rieter towel, an extremely high-quality towel from  material costs. The yarn of the Rieter towels was spun
                                                                                                                                                                                      from medium-staple cotton. This saves around 40%
                                                                                                                                     the internationally renowned Christy brand was also
                                                                                                                                                                                      cotton used in the Christy towel.
                                                                                                                                     provided to obtain reference data. From a purely visual   on raw material costs compared to the long-staple
                                                                                                                                     perspective, both towels were comparable (Fig. 3).
                                                                                                                                                                                      This study has shown that the Rieter air-jet spinning
                                                                                                                                     The test results showed that the Rieter towel with   technology produces cotton yarns of an very high
                                                                                                                                     air-jet cotton yarn in the pile performed very well (Fig.   quality. Used correctly, the air-jet yarns can play to
                                                                                                                                     4). No fibers were lost – in other words: there was no   their strengths. The results are very attractive end
                  Air-jet quality yarns for high-quality terry towels                                                                fluffing. The Rieter towel kept its volume for a long   products. In addition, a mill saves considerable raw
                                                                                                                                                                                      material costs.
                                                                                                                                     time, as the pile remained upright and also retained
                                                                                                                                     its softness. The tensile strength and therefore the
            Thanks to the strong and stable production of     consumer group is prepared to spend more money                         wear resistance were also excellent. The absorbency   The interest in air-jet cotton yarns is growing. An
            combed cotton yarns, a new segment has opened up   on high-quality products. Statistics confirm a strong                 was almost at the level of the reference product and   increasing number of spinning mills and downstream
            in China for the air-jet spinning machine J 26, as   growth in products in the higher price bracket.                                                                      users are developing products and benefit from the
            high-quality terry towels can be produced with this                                                                                                                       modern J 26 air-jet spinning technology and its
            yarn, for example. That is not the only advantage,   Based on the properties of the Com4®jet yarn, the                                                                    special yarn properties.
            however.                                          yarn of the J 26, an idea emerged of creating terry
                                                              towels that meet the following criteria:
            For mills that want to produce air-jet cotton yarns,   • No pilling, even after a number of washing cycles                                                                                       Tony Shen
            Rieter has the appropriate solution: the optimized   • Brilliant colors throughout the entire lifetime                                                                                           Product Management
            spinning system and the technical and technological   • Quick absorption of moisture from the body                                                                                               Air-Jet Spinning
            expertise. The mills benefit from low production costs   • No fluffing, no loss of fibers during washing                                                                                         Machines & Systems
            and a quality of yarn significantly superior to that of                                                                                                                                          tony.shen@rieter.com
            competitors.                                      The Rieter Com4®jet yarn was used in the pile to
                                                              produce the terry towels and combined with carded
            Cost and quality advantage in production          ring yarns in the ground warp and weft, also                           Fig. 4 The data collected by the independent test laboratory SGS con rmed that Com4®jet yarns
                                                                                                                                     are perfect for high-quality towels.
            One of the largest Chinese mills carried out a    produced by the customer (Fig.2).
            comparison of the air-jet spinning machine J 26 with
            a competitor product over a period of six months. The   Towel composition   Warp  Weft  Loop
            J 26 convinced in a number of criteria.           Raw material     Medium-staple cotton from Xinjiang
                                                              Spinning preparation Carded  Carded  Combed                                                    Join us at
            The yarns spun on the J 26 at a higher production   Yarn type     Ring yarn Ring yarn Air-jet soft yarn
            speed showed considerably better values for       Yarn count      Ne 32/2  Ne 21  Ne 32/2
                                                                           2
            imperfections, evenness and strength (Fig. 1). The   Towel weight [g/m ]      650
            yarn hairiness was ideal for a soft touch with a low   20 Rieter towels were given out to test persons to                                        International textile and garment technology exhibition,
            pilling tendency. The significantly lower fiber loss with   assess quality. Their feedback was univocal.                                         ITMA 2019 on June 20-26, 2019 at Fira de Barcelona – Gran
                                                              Compared to the towels they currently used, they
                                   Imperfectio      Fiber waste                                                                                              Via venue, Barcelona. Hall. H2 | Booth. C109
                    Yarn           ns [-50%,        on the air-  assessed the appearance and feel of the Com4®jet
                    count   Speed   USTER   +50%,   Hairiness  Strength  jet spinning   towels as Excellent. Water was absorbed quickly; the
                    [Ne]  [m/min]  CVm%  +200%]  H  [cN/tex] machine [%]  formation of lint and fluffing were minimal.
             Competitor  Ne 30  400  14.34  130  4.31  13.8  6.5
             J 26   Ne 32  420  12.69  34.3  3.67  13.93  2.4                                                                       TEXtalks International is an informative magazine with its online presence at TEXtalks.com. Catering to
                          360  13.76  101.1  3.34  15.87  2.45
                                                                                                                                    the textile industry, it covers a wide array of subjects related to the latest trends, research works, news,
            the J 26 allows the mill an excellent raw material yield                                                                                        current issues and future insights about the sector.
            and this achieve annual cost savings of around 17
            tons of cotton per air-jet spinning machine (basis of                                                                   Being the top most standard and the most circulated magazine in Pakistan, TEXtalks also enjoys global
            calculation: J 26 with 120 spinning units, yarn count                                                                     circulation and provides a single platform for stakeholders from the entire textile sector to connect,
            Ne 32, delivery speed 420 m/min).                                                                                                                         communicate and interact.

            From the idea to the product                                                                                            ITMA is the trendsetting textile and garment technology platform where the industry converges every
            In China a middle class with high purchasing power                                                                      four years to explore fresh ideas, e ective solutions and collaborative partnerships for business growth.
            emerged, that continues to grow. This lucrative     Fig. 3 Compared to the high-quality towel, the Rieter towel (right) made from Com4®jet yarn
                                                                already performs extremely well visually.
                May/June 2019
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