Page 73 - May-June-2019

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Savio with High Tech and Industry 4.0

winding solutions at ITMA

ensuring perfect joints and perfect package shape, Industrial IoT, with the possibility of progressive
while always monitoring off-standard values. sophistication (Basic, Business or Executive). Three
different levels of Savio Industrial IoT: different option
Automation – Savio “Direct Link System” bespoke levels, each corresponding to a different dose of
solutions Industry 4.0 applied to Savio textile winding
The requirement for integrated automation in the machinery, from simple connectivity and machinery
spinning process is still increasing, because of yarn data downloading, to remote machine setup, to
quality and productivity advantages that such operator real-time interactivity.
solution offers. Mills request fully automatic link
solutions to replace freestanding winders and ring The leap in quality of textile machinery is evident in
spinning frames (RSF) without doffing devices. the new control systems, which allow for example
employees to receive alarm signals directly to their
This integrated automation drive has led Savio to wrist by smartwatch. When one of the winding
offer customers new bespoke link solutions, machines present a problem, the anomaly signal is
compared to the classic 1-to-1 configuration, to sent to the operator through a smartwatch, Savio
increase this direct feeding flexibility to/fro winder. The Smart Bracelet, able to communicate also the type of
latest solution from Savio is the Multi Link, that intervention required, thus minimizing the break
connects multiple ring spinning frames to one Savio downtimes of machine.
winder, becoming a tailor-made circuit to link two or
three RSFs to one winding machine. A special iPeg This data management system is a very modern and
tray guarantees the circulation of RSF bobbing important tool, relieving mill operators of time
Savio EcoPulsarS to/from winder. This solution optimizes space, consuming routine work. Thanks to data analytics, a
reduces energy-consumption and production costs. wealth of data are available, allowing to manage the
This automatic bobbin transport shortens servicing different production phases in the best possible way
paths for the operators and allows an ergonomic and to monitor all significant parameters anytime and
Over its 100+ years history, the Italian manufacturer automated, energy saving and Industry 4.0 solutions material flow. The costs for production, space and anywhere, making use of mobile devices. All these
Savio acted as technological leader and most in all displayed machines. energy are reduced, while keeping the quality features enable Savio customers to control overall
innovative player in attractive niches of the textile consistent even with long and multi-connected equipment effectiveness, increase workforce
value chain. Savio leverages on the best Premium package quality machines. efficiency, and maximize quality and working time.
value-formoney proposition in the industry and has a Savio offers winding systems that are ideal for many
consolidated presence in all relevant geographies different needs, supporting customers in the textile Savio way for Industry 4.0 Services are even going mobile. Another direction of
with a local-for-local approach, allowing to promptly challenge and developing new applications to meet Industry 4.0 is the actual trend of automation and technological development concerns maintenance,
address market demand and requirements. their requests. Manmade fibers and elastomeric data exchange in manufacturing technologies. with numerous systems already connected in real
yarns (single and dual core) have reached a Connectivity, data management, remote machine time with the assistance network, to minimize
Savio is specialized in the yarn-finishing segment, dominant role in fiber demand growth, becoming a set-up and operator real time interactivity: this is the intervention times, also through remote actions via
being the leading supplier of winding, twisting and very natural part of our life. Savio’s Polar Evolution Savio way for smart solutions for textile mills. software without having to send technicians on site.
rotor spinning machines, with manufacturing plants and EcoPulsarS winding machines can easily Savio Smart Bracelet Nowadays, Savio product development is focused on
spanning over Italy, China, India and Czech Republic. process these special and challenging yarns, thanks “smart” components that must transmit data online. Savio Winder 4.0 is also meant as communication
Savio will exhibit in Barcelona innovative, highly to special splicing and tension control devices for The new possibilities offered by the connection of the between machine operator and service specialist in
machines translates into the different levels of Savio case of need.

May/June 2019