Page 29 - TEXtalks. May-June 2023

of Textile Plant 4 at Ibrahim Fibres

28 Muhammad Zafar Iqbal, General Manager 29

Cover Story Cover Story

The ZI 451 worsted compact-spinning machine for
woollen and acrylic yarns will be on show at the
Saurer booth and will delight worsted spinners with its
high flexibility and profitability. Most of the finest
woollen suits use yarns spun on ZI 451, because the
machine is market leader in Italy and around
the globe.
For decades, sustainability has been an important package by simply pushing a button. This ergonomic CarpetCabler/CarpetTwister 1.12: Two-for-one twisting and cabling machine for carpet yarns
part of Saurer's vision for the future. Upcoming solution allows operators to change packages easily. Fibrevision yarn monitoring and grading systems
European Union (EU) directives will promote With the LED operator guiding system, machine minimise waste from the start by detecting yarn faults The CakeFormingWinder,, Saurer glass yarn filament
sustainable production and consumer behaviour to efficiency can be increased. The machine is flexible and optimising production. This is vital for both virgin winding machine is able to achieve efficient
reduce the environmental impact of textiles. and can spin 2 lots simultaneously (Multilot) and slub and chemically recycled fabricated fibres, which production of high-quality glass filament packages
yarns (Fancynation). present many manufacturing challenges. with the aid of the new rotor technology and by
Saurer supports its customers towards a circular integrating a high-speed traversing collet system.
economy The new, fully automatic Autocoro 11 rotor-spinning The Texparts product line supplies high-quality
Saurer offer many new features to optimise the machine is the 4 generation of Autocoro with components for ring and rotor-spinning that ensure Automation for spinning and twisting
th
processing of recycled fibres. Starting with the new individual drive technology, which is already excellent yarn quality and maximum productivity. The Automation plays an important role in the
Autocard SC7, for example: all drafting systems are operating reliably with more than 1 million positions newly designed PK 1580 drafting system for roving support experts on the booth will be happy to inform transformation of the textile industry, and Saurer will
driven independently and can be adjusted easily worldwide. Equipped with the Recycling Xtreme rX frames is designed ergonomically and easy to you about solutions available to increase the quality, be showcasing several automation solutions on the
online to facilitate processing of recycled fibres. edition, the new Autocoro generation is tailor-made handle. Fast and precise adjustment of the load with performance, and profitability of your mills. Saurer booth. Textile mills are facing increasingly
Increasing the carding area to over 4 square meters for recycled fibres. In addition, the Autocoro 11 narrow load tolerances is important for processing a complex challenges: rising labour costs and
makes it possible to gently process all fibre types and shines with more powerful automation and with a new wide range of fibres and is also advantageous for Reduced energy consumption employee turnover, not to mention the need to
results in increased productivity. The integrated chute LED-supported operator guidance system, which recycled fibres. Sustainability involves more than just processing optimise material flows, shorten lead times and
feeder ensures continuous, even feeding and sliver further enhances the high productivity of the recycled fibres. Low energy consumption is essential increase productivity.
quality. Each drafting unit is driven independently Autocoro 11. The CompactTwister can twist recycled yarns, thus to reducing the carbon footprint. The energy
which means online process adjustment is easy and guaranteed and not dependent on staff availability. combined with the bobbin transport system, with increasing the strength for the downstream process. consumption of the Autocoro rotor-spinning machine, Saurer's innovative automated guided vehicles
the card can easily cope with recycled fibres. The Autoairo sets new benchmarks for producing Saurer’s Autoairo air-spinning machine offers Roweclean, the automatic tube cleaner and the The TechnoCorder TC2 Plus can process sustainable for example, has been reduced by 38% over the last BD8 rotor spinning machines (AGVs) for spinning and twisting improve mill
Dropping detection and automatic settings improve high-quality air spun yarns, named Belairo. These flexibility in processing different fibres: cotton, Rowestore empty tube magazine. fibres such as bio-based Eco-PET and Dyneema-PE, 15 years. productivity and reduce dependence on staff
the utilization rate of fibre material and increase yarns have high pilling resistance and are very polyester, viscose as well as new chemically flax and natural fibres and offers a yarn lubrication The advanced spindle and drive design of the availability. Saurer offers tailor-made solutions that
profitability for the customers. durable. The spinning process itself also sets new regenerated fibres. Saurer is the pioneer for sustainable and economical device to ease further process steps. The latest Rising energy costs drive us all to take action. The CompactTwister offers low power consumption and can be integrated into customers' processes and
benchmarks. Compared to combed ring spun yarn, solutions in ring-spinning and will present machines feature, PreciWinding, (TC2 Plus) features a newly new Texparts spindle Eshape has a reduced wharve short doffing time combined with a low yarn breakage meet growing demand for cost-effective automation.
Saurer rotor-spinning machines are ideal for production of Belairo yarns uses less energy and The energy-efficient Autospeed roving frame with for the short and long staple sector in Milan. The developed take-up area for producing twist packages diameter of 17.5mm, enabling remarkable energy rate. Balloon limiters, energy-saving spindles,
processing recycled fibres with a high short-fibre production space, which means less building and air automatic doffer allows spinning mills to be less highly productive ZI 72XL compact-spinning machine of outstanding quality. savings of up to 6%. Additionally, the double elastic optimised drives and many other features on Saurer Complementary to mill automation, Saurer offers
content. See the BD 8 semi-automatic rotor-spinning conditioning costs. Saurer has combined this dependent on the availability of skilled personnel and offers a high degree of flexibility for almost all bearing increases the stability and rigidity of the twisting and cabling machines result in significant excellent solutions that work directly on the machine:
machine live at the booth. The new Twinsuction resource-saving spinning technology with the most at the same time increases the quality of the roving. applications and is suitable for recycling fibres. SUN-Service Unlimited offers solutions for a long and spindle. Wear-free and extremely robust damping energy savings. Among its many impressive features, the Autocoro 11, for example, offers even more
system at both ends of the BD 8 results in energy advanced automation solutions in this segment. The Autospeed roving frame with up to 240 spindles Featuring the new self-cleaning compact yarn system sustainable service life for your machines. Make your function, sleeve protection of the spindle bottom part Saurer CarpetCabler/CarpetTwister 1.12 offers an powerful automation and a new operator guidance
savings and higher quality consistency. Automatic Thanks to digital control of the autonomous spinning saves up to 20% of energy compared with the Impact FX pro with multihole aprons, the ZI 72XL existing machines fit for processing recycled fibres - and burnished wharve lead to noise reduction and energy-saving spindle range and central system using LED technology that further
package removal makes it possible to change a positions and new smart features, yarn quality is previous model, while doffing takes less than 2 delivers excellent yarn values for standard and either with updates or upgrade kits. Saurer customer longer replacement cycles. computer-controlled balloon adjustment. enhances productivity.
minutes. At the ITMA exhibition, the Autospeed will be recycled yarns, especially for fine yarns.

May/June 2023