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                                                                                                                                     Savio Twinsplicer

                                                                                                                                                                                                               C.A.D. PC. Density Control (Optional)
                                                                                                                                   Twinsplicer®: the unique selling proposition of Savio
                                                                                                                                   Twinsplicer® is the unique, original and reliable solution to
                                                                                                                                   process blends with elastomeric filament. Savio patented it in
                                                                                                                                   1983, a mechanical splicer composed by discs coated with a
                                                                                                                                   polymer.

                                                                                                                                   The way the splice is prepared and made, ranks the
                                                                                                                                   Twinsplicer® at the top among all other splicing devices. The
                                                                                                                                   Twinsplicer® enhances its technological versatility with stretch
                                                                                                                                   and spandex yarns (cotton / Lycra®), creating invisible joints
                                                                                                                                   with perfect tightness and with the elastic filament core                                            Italian Review
                                                                                                                                   perfectly integrated into the joint. The result of this conception
                                                                                                                                   is the Twinfil®, a yarn without knots, perfectly reconstructed at
                                                                                                                                   the junction point; this quality comes from a series of
                                                                                                                                   fundamental mechanisms that implement and monitor all
                                                                                                                                   phases of operation without the use of compressed air and
                                                                                                                                   water, recreating the original structure of the yarn.


             Single Core & Dual Core Spun Yarn                                                                                     The Savio Twinsplicer® performs controlled mechanical splice
                                                                                                                                   in each phase. The splice is not recognizable from the rest of
            strength compared to traditional core spun        density. The peculiar robustness and strength of                     the yarn and each splice is identical to the other ones. The
            technology. Savio winding machine can easily      denim is given by the thickness of the yarn.                         excellent aesthetic qualities and strength of the splice have a
            process special and challenging yarns. Savio                                                                           highly positive influence on subsequent processing phases:
            winding unit is equipped with splicing and tension                                                                     high warping speed, high-speed waving with automatic weft
            control devices for ensuring perfect joints and perfect                                                                insertion and knitting. So much so, that nowadays many
            package shape.  A common problem faced by the                                                                          knitters and even more weavers don’t simply request Twinfil®
            stretch fabric manufacturers is the breakage of the                                                                    yarn spliced with Twinsplicer®, they demand it as essential to
            yarns during downstream processes.                                                                                     the quality and final look of their fabrics.

                                                                                                                                   Advantages of Twin Splicer
            The well-known Savio Twinsplicer® still represents                                                                     • The yarn strength near then spliced area is equal or more
            the solution to achieve the best performance of a                                                                        than parent yarn.
            “perfect joint” on Core Yarns, mainly “single core”                                                                    • Warping and weft performance will improve due to better
            with cotton, but positive results have also been                                                                         splice strength.
            achieved with Dual Core Yarns. In this field, Savio can   Moistair Splicer                                             • With Core Spun Yarns (CSY), the core filament is
            also offer the new splicing technology combining air                                                                     incorporated in every joint hence the dyed fabric will not
                                                                                                                                     have any patch mark on the spliced portion and even
            and water, Moistair®, which represents the most                                                                          elasticity is retained in the joint.
            flexible solution of any kind of yarn.                                                                                 • Best choice for denim yarn to fine count core spun yarns                       C.A.T. Computer Aided Tension
                                                                                                                                     with cotton fibers.
            To allow the warping process, at its most efficient,                                                                   • Completely mechanically operated hence no need of
            winding machines produce big cylindrical packages,                             Clearing of Core Yarns                    compressed air and water. Overall air consumption is
            usually 300mm in diameter and over, with high                                                                            reduced by at least 50% compared to air splicing.
                                                                                                                                   • The joint is virtually invisible.
                                                                                                                                   • Reduced setting complexity
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