Page 64 - TEXtalks. November- December 2023

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Application Process: "Offline" vs. "Inline"
Evolution of Terry Towel Application of preparation Application of preparation Application of preparation Application Process
“Offline”
“Inline”
“2 Phases”
“3 Phases”
Application of preparation
Printing with DyStar’s Drying with moderate temperature Fixation with overheated steam or hot air Drying with moderate temperature Digital printing with Jettex Vat inks
Digital printing with Jettex R inks
Digital printing with Jettex R inks
Digital printing with Jettex R inks
Digital printing with Jettex Vat inks
Digital printing with Jettex R inks
Drying with moderate temperature
Drying with moderate temperature
Drying with moderate temperature
Padding and steaming
Wash-off process
Jettex Digital Inks Fixation with saturated steam Padding and steaming Wash-off process
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Wash-off process
Wash-off process
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For best results, it is recommended to add the selected Sera process For best results, it is recommended to add the selected Sera process
This article provides information about the application of DyStar´s broad range of Jettex ® auxiliaries during the preparation, washing and finishing process auxiliaries during the preparation, washing and finishing process
reactive and vat inks, as well as DyStar’s selected Sera process auxiliaries for digital printing
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The preparation usually contains anti-migration Striking the right balance ensures optimum penetra-
In the ever-evolving landscape of textile printing, agents, alkaline, urea and a wetting agent to adjust tion without any unwanted coloration of the fabric's
Digital Printing of terry towels will become an import- the penetration and the required sharpness in reverse side.
ant printing process in future. The ever-increasing printing. With the above preparation in place, Jettex R
demand for personalized textiles and customized can now be printed.
designs is driving this transformation, all while
reducing costs. Unlike conventional printing methods Fixation can be done either via a conventional
where production of shorter runs is associated with steaming process, hot air or overheated steam
high costs, digital printing offers a more efficient fixation. Finally, a wash-off is necessary to remove the
solution. This is achieved through the use of 4 to 8 unfixed dye from the fabric and to achieve the
inks that can seamlessly deliver the desired color required fastness properties.
schemes without the need for separate applications.
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Moreover, digital printing introduces the flexibility to Vat Printing Process with Jettex Vat inks
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change designs at any time, as there are almost no High Quality Terry Towel Printing is achievable with Jettex R Inks. Jettex Vat inks, with their superior fastness perfor-
setup times involved. This agility enhances production must be well-pretreated for printing. In this respect, mance, makes it a highly desired digital printing
capacity and reduces the overall energy consumption mercerization is a highly recommended process for process for terry towel. This is particularly true for the
and the intensity of labour required to achieve the high-quality towels that can achieve vibrant colors and "Hospitality" market, which demands the highest
desired results. superior moisture absorption. levels of colorfastness, shorter production runs, and
customization options.
Elevating Quality and Efficiency for Terry Towel Printing DyStar will be introducing two different printing process-
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Now, let us explore how DyStar's Jettex inks and es suitable for Terry Towel printing. Here's an insight into the application process of Terry Towel.
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Sera process auxiliaries complement this digital Jettex Vat inks, complemented by Sera auxiliary
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printing evolution in the terry towel industry. These Reactive Printing Process with Jettex R inks process chemicals. Depending on available equip- In conclusion, the digital printing evolution is
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innovative solutions offer a pathway to unrivalled Jettex R, the reactive inks for industrial digital textile ment, a 2 or 3-phases process can be implemented. sweeping across the world of terry towels, and
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quality, customization, and colorfastness, all while printing, are known for their reliable printing perfor- DyStar's Jettex inks, coupled with the smart use of
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optimizing efficiency and reducing production costs. mance, high reproducibility and their suitability for In both processes, preparation and wash-off are Sera process auxiliaries, offer a pathway to
cotton, viscose and silk material. Moreover, the inks are always necessary. unmatched quality, customization and excellent
Common terry towels are made primarily from 100% available for various printheads used in industrial fastness perfmance. As we navigate the exciting
cotton fiber. The textured surface of these towels, printing. For both Jettex R and Jettex Vat inks, the inclusion of landscape of digital textile printing, the future is
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often velour, is characterized by its high density and selected Sera process auxiliaries are strongly indeed bright, and it is waiting to be printed on your
short pile. On the flip side, a loop pile enhances As mentioned earlier, for Digital Reactive Printing, a recommended. The quantity of chemicals required for terry towels.
drying efficiency, which may be either white or preparation phase is required and it can be applied via preparation is intimately linked to various fabric
colored by the use of dyed yarn in the construction of different equipment in an “Offline” or “Inline (wet in parameters. These include the fabric weight, surface Jettex and Sera are registered trademarks of DyStar
the towel. To ensure optimal print quality, the fabric wet)” process. pile height, surface density, and wet pick-up behavior. Colours Distribution GmbH, DE.
November/December 2023 November/December 2023