Page 46 - October-November-2018

46 bobbins feeding systems set independently the level of
Energy Saving and Industry
4.0 Winding solutions
Savio Eco PulsarS winding machine
Since 1911, the Italian manufacturer Savio is together with improved production performances,
specialized in the yarn-finishing segment, being the high quality packages and utmost automated
leading supplier of winding, twisting and rotor solutions.
spinning machines, with manufacturing plants
spanning over Italy, China, India and Czech Republic. Energy is a major cost component in the textile
industry. The rising energy prices, affecting fuel and
Savio will exhibit in Shanghai energy saving and electricity, have caused soaring costs in the process,
Industry 4.0 solutions in the winding segment: Polar thus reduced the competiveness of textile products in
Evolution and Eco PulsarS winding machines, plus an some domestic markets, where imported products
Industry 4.0 corner with smart solutions for mill may be cheaper.
monitoring.
Suction represents 75% of the total energy of a
Polar Evolution winding machine: a high winding machine. EcoPulsarS’s solution of the
performance, energy saving and less labor-intensive “individual and independent suction unit per spindle”
product for the Chinese customers. represents a real break-through versus the
conventional system. Each unit operates at optimum
Polar winding machines have been recently suction values without influencing the rest of the
developed to the Evolution series, gathering all the spindles. This means no more compromises in
innovative solutions in terms of technology, efficiency, balancing the suction as in conventional centralized
quality output and maintenance. A further step for systems, in which the fan is permanently in operation.
Polar family to catch the world of I.T. connectivity and Since suction is generated only when needed,
the new fibers applications. The machine on display customer can save up to 30% power bill costs, while
will be a round magazine feeding one, provided with a better efficiency, a smoother winding process and
an efficient and fast automatic doffer. overall superior package and yarn quality are
achieved too.
Eco PulsarS: with its innovative platform can save
up to 30% power bill thanks to “Suction on Demand” Reduction of noise is another key aspect. EcoPulsarS
system combining all new features and design has created
Eco PulsarS winding machine, with its sustainable an environment in which each part of the machine
eco-green advantage, replies to the market demand can operate at its optimum level. Spindles and
of energy saving, including room air conditioning,
October/November 2018
47
suction required. Suction is generated as needed and
used without losses. The new Controlled Cut System,
Yarn Tension Control System, Waste Collection System
and Upgraded Splicing Solutions, each contribute to
the overall reduction of noise and process downtimes.
Automation - Link system
The Savio Direct Link System (I/DLS) solution, for
linking the ring spinning frames (RSF) to the winders,
enables a fast and efficient direct feeding of bobbins,
along with the full interfacing flexibility with all kind of
RSF. From RSF bobbin to the final package, the yarn is
processed untouched and with zero transit time,
ensuring maximum quality, less material handling and
no chances of contamination. Many important markets
are investing on this kind of high-automatic systems for
the production advantages that such solution offers,
but also for guaranteeing the end-product quality. In
order to satisfy each new developments on ring frame
design, Savio Direct Link System has been designed in
a “modular type” granting the possibility of reaching the
highest number of winding heads, to match the trend of
the spinning frame manufacturers with longer and
longer machines up to 2.000 spindles.
Savio Winder 4.0 – Smart Industry Solutions for Textile
Mills
Once composed solely by mechanical and electrical
parts, now winding machines have become complex
systems that combine hardware, sensors, data storage,
microprocessors, software and connectivity. These
smart machineries can increase the efficiency of the
spinning mill and perform predictive maintenance
avoiding breakdowns and downtimes. Savio winding
machines can be equipped upon request of Smart
Industry Solutions for connectivity, data management,
remote machine set up and operator real-time
interactivity. Savio Winder 4.0 represents an important
step towards a wide digitalization process, being a
solution for intelligent networking of machines in the
spinning/winding room. This data management system
is a very modern and important management tool,
relieving mill management staff of time-consuming
routine work. The mill manager can have the winding
room live monitoring directly from his/her desk. Thanks
to data analytics, a wealth of data are available,
allowing to manage the different production phases in
the best possible way and to monitor all significant
parameters anytime and anywhere, making use of
mobile devices. All these features enable Savio
customers to control overall equipment effectiveness,
increase workforce efficiency, and maximize quality and
working time.
Savio Winder 4.0
October/November 2018