Page 47 - October-November-2018

46 bobbins feeding systems set independently the level of 47
Energy Saving and Industry suction required. Suction is generated as needed and

used without losses. The new Controlled Cut System,
4.0 Winding solutions Yarn Tension Control System, Waste Collection System
and Upgraded Splicing Solutions, each contribute to
the overall reduction of noise and process downtimes.

Automation - Link system
The Savio Direct Link System (I/DLS) solution, for
linking the ring spinning frames (RSF) to the winders,
enables a fast and efficient direct feeding of bobbins,
along with the full interfacing flexibility with all kind of
RSF. From RSF bobbin to the final package, the yarn is
processed untouched and with zero transit time,
ensuring maximum quality, less material handling and
no chances of contamination. Many important markets
are investing on this kind of high-automatic systems for
the production advantages that such solution offers,
but also for guaranteeing the end-product quality. In
order to satisfy each new developments on ring frame
design, Savio Direct Link System has been designed in
a “modular type” granting the possibility of reaching the
highest number of winding heads, to match the trend of
the spinning frame manufacturers with longer and
Savio Eco PulsarS winding machine
Since 1911, the Italian manufacturer Savio is together with improved production performances, longer machines up to 2.000 spindles.
specialized in the yarn-finishing segment, being the high quality packages and utmost automated Savio Winder 4.0 – Smart Industry Solutions for Textile
leading supplier of winding, twisting and rotor solutions. Mills
spinning machines, with manufacturing plants Once composed solely by mechanical and electrical
spanning over Italy, China, India and Czech Republic. Energy is a major cost component in the textile parts, now winding machines have become complex
industry. The rising energy prices, affecting fuel and systems that combine hardware, sensors, data storage,
Savio will exhibit in Shanghai energy saving and electricity, have caused soaring costs in the process, microprocessors, software and connectivity. These
Industry 4.0 solutions in the winding segment: Polar thus reduced the competiveness of textile products in smart machineries can increase the efficiency of the
Evolution and Eco PulsarS winding machines, plus an some domestic markets, where imported products spinning mill and perform predictive maintenance
Industry 4.0 corner with smart solutions for mill may be cheaper. avoiding breakdowns and downtimes. Savio winding
monitoring. machines can be equipped upon request of Smart
Suction represents 75% of the total energy of a Industry Solutions for connectivity, data management,
Polar Evolution winding machine: a high winding machine. EcoPulsarS’s solution of the remote machine set up and operator real-time
performance, energy saving and less labor-intensive “individual and independent suction unit per spindle” interactivity. Savio Winder 4.0 represents an important
product for the Chinese customers. represents a real break-through versus the step towards a wide digitalization process, being a
conventional system. Each unit operates at optimum solution for intelligent networking of machines in the
Polar winding machines have been recently suction values without influencing the rest of the spinning/winding room. This data management system
developed to the Evolution series, gathering all the spindles. This means no more compromises in is a very modern and important management tool,
innovative solutions in terms of technology, efficiency, balancing the suction as in conventional centralized relieving mill management staff of time-consuming
quality output and maintenance. A further step for systems, in which the fan is permanently in operation. routine work. The mill manager can have the winding
Polar family to catch the world of I.T. connectivity and Since suction is generated only when needed, room live monitoring directly from his/her desk. Thanks
the new fibers applications. The machine on display customer can save up to 30% power bill costs, while to data analytics, a wealth of data are available,
will be a round magazine feeding one, provided with a better efficiency, a smoother winding process and allowing to manage the different production phases in
an efficient and fast automatic doffer. overall superior package and yarn quality are the best possible way and to monitor all significant
achieved too. parameters anytime and anywhere, making use of
Eco PulsarS: with its innovative platform can save mobile devices. All these features enable Savio
up to 30% power bill thanks to “Suction on Demand” Reduction of noise is another key aspect. EcoPulsarS customers to control overall equipment effectiveness,
system combining all new features and design has created increase workforce efficiency, and maximize quality and
Eco PulsarS winding machine, with its sustainable an environment in which each part of the machine working time.
eco-green advantage, replies to the market demand can operate at its optimum level. Spindles and
of energy saving, including room air conditioning, Savio Winder 4.0

October/November 2018 October/November 2018