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Senses: digital embroidery
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Senses: digital embroidery make line engravings in the fabric surface. EmStudio

This modernised CAD/CAM platform incorporates all
Design Production Mill management system All that glitters design workflow from sketch to production on a
Design Production Mill management system With the SequinsHead, customers can attach sequins single system.
of various sizes and colours in the same design.
Shop floor
Maintenance
Software
Introducing the intelligent software Machine 1 Software management management The individually driven sequin heads guarantee
shop
Design
consistent precision across the entire machine
Shop floor
Maintenance
length. The separation edge, which is adjustable on
management
management
shop
Design
embroidery solution. software Machine 1 Module Senses Module Colour-coded LED lights, indicating whether the back each embroidery position, and the precise guidance
of the sequin band,
or front thread is affected, or whether the thread is
ensure that the
slack, simplify the threading process. This
EmStudio Module Senses Module low-maintenance thread monitor is perfectly sequins are accurately A dust-free environment results in increased
ePunch Machine 2
Workforce Recipe Data positioned.
management management transfer integrated into the flat path and processes all yarns productivity, decreased total cost of ownership and
EmStudio
ePunch Machine 2 with ease. optimises the embroidery production process.
Workforce Recipe Data
management management transfer Common sequin sizes
HeadLine – enhanced application device (3, 4, 5 and 7 mm) can Benefits:
EmStudio This system offers three different attachments to suit be combined at liberty • Reduces needle breakages by keeping embroidery
eHost Machine 3
our customers’ requirements. Using this selection of or even applied in tools and protruding thread path clean This tool provides the full solution from embroidery
EmStudio attachments, clients have the ability to make any doubles. Sequins can • Reduces erroneous detections of the thread
eHost Machine 3 drawing, punching, visualisation of the design,
design a reality by applying cords, ribbons and be applied to form monitors by keeping them clean product optimisation and productivity analysis to
sequins as well as by laser-cutting patterns into scale textures or tilted • Saves time on the weekly cleaning process archiving the design with recipe information and
virtually any fabric. using a variety of • Minimises downtime machine settings. The intelligent stitch editor iSed
colours on different • Increases efficiency of the machine optimises the quality of the stiches.
sequin heads: the range of artistic combinations is
Users will also have the option of managing their virtually endless.
workforce through the system. Plant managers will be
able to assign employees to a specific unit. Ribbons, cords, wires and cables
Using the SoutacheHead, customers can create
They can also determine whether there is a link unique designs with cords or ribbons. Ribbons can
between a certain machine’s productivity to a shift or be rolled, which
to a level of an operator. creates a 3D effect.
For the manufacture of
state-of-the-art
Bring your creations to life with Epoca 7 technical textiles, this
This machine sets new standards in terms of Automatic rear carriage technology can handle
productivity, with an increase of up to 25% compared Benefits Each head has its own drive, which is individually carbon ribbons,
to its predecessor with a speed of up to 700 rpm. • Fully automated and synchronised rear carriage positioned, controlled and monitored. The intelligent heating wires and
At Saurer, we celebrate a special anniversary: 2019 Embroidery, explains: “Plant owners or managers movement based on yarn type and motorised drive guarantees synchronous motion cables effortlessly.
marks 150 years since we manufactured our first cannot be onsite 24/7, but with Senses they will be The Epoca 7 also uses less energy than its • Drastic reduction in yarn breaks and consistent embroidery quality.
embroidery machine. Using our wealth of experience, able to check what is happening in their facilities at forerunner, with power consumption 5% lower – even • Integrated into EmStudio software: during the An elaborate algorithm,
today we incorporate the latest in smart digital any time from any location with an internet when it runs 18% faster. In terms of savings, this punching process, the rear carriage width can be Cutting edge – new patterns emerge based on the
technology into our machines, ensuring that our connection. Senses can easily be accessed from gives customers the edge to total cost of ownership. saved in the design The LaserHead embroidery program,
Epoca 7 produces premium quality shuttle hand-held devices.” • Settings are integrated into the human-machine promotes creativity calculates the delivery
embroidery with extreme efficiency and speed. Automation solutions interface (HMI), substantially reducing setup time through and retraction of the soutache cord, as well as the
Clients can customise their embroidery machines to Using this system, customers will gain a detailed These intelligent technologies reduce machine • Handling failure is minimized three-dimensional optimum rotation of the soutache wheel. This means
suit their particular needs − where designs are oversight of their production facilities. Among other downtime, resulting in higher productivity. They also • High repeatability of same quality cutting. The cutting of that the soutache cord is perfectly over-stitched and
concerned, the only limit is the imagination. things, they will be able to analyse the performance ensure that customers’ employees can be deployed various fabric layers fastened to the fabric, even in extreme positions.
of individual machines. For example, if one is slower where they are needed most. Together, our automatic SmartMon – electronic thread monitor generates new design
Mill management made easy in completing a design than the others, customers thread monitor, rear carriage adjustment and and combination CleanGuard
Saurer’s mill management system Senses is in the can analyse the output and optimise the machine overhead cleaner reduce machine setting time, yarn This new monitor reliably detects thread breaks on possibilities: light and This independently operating device continually
final stages of testing for our embroidery customers. setup to increase the productivity. breaks and wear and tear of moving parts. both needle and shuttle sides, stopping the machine airy with glamorous or removes dust and fluff between the thread delivery
This innovative technology will come to market in almost immediately when this happens. This voluminous with and needle, moving back and forth along the length
2020. “With Senses, our customers will be able to determine Automatic rear carriage lowers mending costs by up to 70%. dramatic colours. of the machine. Its unique head produces a powerful
exactly when orders will be completed, which is vital in The automatic rear carriage increases productivity The new multi-colour display allows operators to Customers can suction force while ensuring that there is no air
Joby Mangalath, Head of Product Management order management,” says Joby Mangalath. and embroidery quality through optimised settings. recognise errors instantly and to eliminate them fast. also use the laser to turbulence.

October/November 2019 October/November 2019