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                                                              make line engravings in the fabric surface.                                                                           EmStudio
                                                 SmartMon                                                                            CleanGuard                                     This modernised CAD/CAM platform incorporates all
                                                              All that glitters                                                                                                     design workflow from sketch to production on a
                                                              With the SequinsHead, customers can attach sequins                                                                    single system.
                                                              of various sizes and colours in the same design.
                                                              The individually driven sequin heads guarantee
                                                              consistent precision across the entire machine
                                                              length. The separation edge, which is adjustable on                                                                                                     EmStudio
             Colour-coded LED lights, indicating whether the back   each embroidery position, and the precise guidance
             or front thread is affected, or whether the thread is   of the sequin band,
             slack, simplify the threading process. This      ensure that the
             low-maintenance thread monitor is perfectly      sequins are accurately                                               A dust-free environment results in increased
             integrated into the flat path and processes all yarns   positioned.                                                   productivity, decreased total cost of ownership and
             with ease.                                                                                                            optimises the embroidery production process.
                                                              Common sequin sizes
             HeadLine – enhanced application device           (3, 4, 5 and 7 mm) can                                               Benefits:
             This system offers three different attachments to suit   be combined at liberty                                       • Reduces needle breakages by keeping embroidery
             our customers’ requirements. Using this selection of   or even applied in                                             tools and protruding thread path clean           This tool provides the full solution from embroidery
             attachments, clients have the ability to make any   doubles. Sequins can                                              • Reduces erroneous detections of the thread     drawing, punching, visualisation of the design,
             design a reality by applying cords, ribbons and   be applied to form                                                  monitors by keeping them clean                   product optimisation and productivity analysis to
             sequins as well as by laser-cutting patterns into   scale textures or tilted   SequinsHead                            • Saves time on the weekly cleaning process      archiving the design with recipe information and
             virtually any fabric.                            using a variety of                                                   • Minimises downtime                             machine settings. The intelligent stitch editor iSed
                                                              colours on different                                                 • Increases efficiency of the machine            optimises the quality of the stiches.
                                                              sequin heads: the range of artistic combinations is
 Users will also have the option of managing their            virtually endless.
 workforce through the system. Plant managers will be
 able to assign employees to a specific unit.                 Ribbons, cords, wires and cables
                                                              Using the SoutacheHead, customers can create
 They can also determine whether there is a link              unique designs with cords or ribbons. Ribbons can
 between a certain machine’s productivity to a shift or       be rolled, which
 to a level of an operator.                                   creates a 3D effect.
                                                              For the manufacture of
                                                              state-of-the-art
 Bring your creations to life with Epoca 7  HeadLine System   technical textiles, this
 This machine sets new standards in terms of                  technology can handle
 productivity, with an increase of up to 25% compared   Benefits  Each head has its own drive, which is individually   carbon ribbons,
 to its predecessor with a speed of up to 700 rpm.   • Fully automated and synchronised rear carriage    positioned, controlled and monitored. The intelligent   heating wires and
 At Saurer, we celebrate a special anniversary: 2019   Embroidery, explains: “Plant owners or managers     movement based on yarn type  and motorised drive guarantees synchronous motion   cables effortlessly.
 marks 150 years since we manufactured our first   cannot be onsite 24/7, but with Senses they will be   The Epoca 7 also uses less energy than its   • Drastic reduction in yarn breaks  and consistent embroidery quality.
 embroidery machine. Using our wealth of experience,   able to check what is happening in their facilities at   forerunner, with power consumption 5% lower – even   • Integrated into EmStudio software: during the      An elaborate algorithm,
 today we incorporate the latest in smart digital   any time from any location with an internet   when it runs 18% faster. In terms of savings, this     punching process, the rear carriage width can be    Cutting edge – new patterns emerge  based on the
 technology into our machines, ensuring that our   connection. Senses can easily be accessed from   gives customers the edge to total cost of ownership.     saved in the design  The LaserHead   embroidery program,   SoutacheHead
 Epoca 7 produces premium quality shuttle   hand-held devices.”  • Settings are integrated into  the human-machine    promotes creativity   calculates the delivery
 embroidery with extreme efficiency and speed.   Automation solutions    interface (HMI), substantially reducing setup time   through   and retraction of the soutache cord, as well as the
 Clients can customise their embroidery machines to   Using this system, customers will gain a detailed   These intelligent technologies reduce machine   • Handling failure is minimized  three-dimensional   optimum rotation of the soutache wheel. This means
 suit their particular needs − where designs are   oversight of their production facilities. Among other   downtime, resulting in higher productivity. They also   • High repeatability of same quality  cutting. The cutting of   that the soutache cord is perfectly over-stitched and
 concerned, the only limit is the imagination.  things, they will be able to analyse the performance   ensure that customers’ employees can be deployed   various fabric layers   fastened to the fabric, even in extreme positions.
 of individual machines. For example, if one is slower   where they are needed most. Together, our automatic   SmartMon – electronic thread monitor  generates new design
 Mill management made easy  in completing a design than the others, customers   thread monitor, rear carriage adjustment and   and combination   CleanGuard
 Saurer’s mill management system Senses is in the   can analyse the output and optimise the machine   overhead cleaner reduce machine setting time, yarn   This new monitor reliably detects thread breaks on   possibilities: light and   This independently operating device continually
 final stages of testing for our embroidery customers.   setup to increase the productivity.  breaks and wear and tear of moving parts.   both needle and shuttle sides, stopping the machine   airy with glamorous or   removes dust and fluff between the thread delivery
 This innovative technology will come to market in   almost immediately when this happens. This   voluminous with   and needle, moving back and forth along the length
 2020.  “With Senses, our customers will be able to determine   Automatic rear carriage  lowers mending costs by up to 70%.   dramatic colours.   of the machine. Its unique head produces a powerful
 exactly when orders will be completed, which is vital in   The automatic rear carriage increases productivity   The new multi-colour display allows operators to   Customers can   LaserHead  suction force while ensuring that there is no air
 Joby Mangalath, Head of Product Management   order management,” says Joby Mangalath.  and embroidery quality through optimised settings.   recognise errors instantly and to eliminate them fast.   also use the laser to   turbulence.


               October/November 2019                                                                                                                                                                        October/November 2019
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