Page 58 - TEXtalks October/November 2021
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                                                               The HL Sensor integrated in
                                                               Uster Tester 6 enhances quality

                                                               and profitability


                Hairiness values: why the




                            full picture is vital







            Spinners can now obtain full details of yarn      standard – and celebrating its 5th anniversary. It
            hairiness values, thanks to the Optical           enables complete evaluation of hairiness, thanks to
        Swiss Review  Uster Tester 6. Hairiness is a vital parameter,   classification in seven length classes. Its measuring
                                                              the Sensor HL for Hairiness Length Classification.
            Hairiness (OH) and Hairiness Length
            Classification (HL) sensors available with
                                                              Sensor HL provides S3u, S1+2u values and
                                                              principle focuses on the real length of the protruding
            and mills can use these insights to optimize
                                                              fibers, for the ultimate in useful data. Combined with
            spinning operations for consistent quality
                                                              the established Sensor OH, spinners can manage
            and profit. For example, they can choose
            the best possible application of ring
                                                              every hairiness testing need, for yarn engineering,
            travelers to achieve the right balance
            between spindle speed, energy
                                                              profits.
            consumption and yarn quality.                     maintenance optimization, consistent quality and
                                                              Sensor HL guides efficiency
                                                              In one practical example, an Indian spinner wanted to
                                                              test the option to use a lighter traveler to increase the
                                                              spindle speed, thus giving higher production and
                                                              less energy consumption.

                                                              Producing a 100% combed cotton Ne 40 ring yarn,
                                                              the mill ran trials comparing its normal traveler with
                                                              one of a lighter weight. The test results showed that
                                                              the changed traveler weight had no influence on
                                                              evenness or neps. The standard hairiness values
                                                              showed a minimal increase of 5%. But it did have a
                                                              huge effect on the longer protruding fibers. The
                                                              lighter traveler showed an increase of 22% for S3u
                                                              longer fibers.
              8VWHU 7HVWHU    7KH 7RWDO 7HVWLQJ &HQWHU
                                                              Only the measurements from Sensor HL allowed the
            This unique advantage brought by the Uster sensor   spinning mill to prevent an expensive claim –
            combination allowed two spinning mills in India to   because the influence of the lighter traveler was only
            select exactly the correct traveler types and usage   on the long protruding fibers, and therefore not
            profiles to target energy reductions and profit   visible with other sensors. This demonstrates the
            increases – based on the critical hairiness quality   possibilities of Sensor HL in optimization of ring
            data provided.                                    traveler selection, when seeking benefits in spindle
            The Uster Tester 6 is the undisputed heart of the   speed and energy consumption. In this case, the
            textile laboratory, acknowledged as the global    results showed that it would be better to stay with the

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