Page 24 - TEXtalks. October- November 2023
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            Uster 360Q smoothly combines three key elements:   FiberQ Lot and FiberQ Bale achieve maximum quality
                                                              consistency by processing high volumes of data,
            cutting-edge instruments, integrated software with
       Cover Story  Uster's acknowledged specialists. With this   automated, with built-in application intelligence to                          Combat the uncertainty                                                                  Cover Story
                                                              taking in all key quality parameters. It is totally
            data analytics, and unrivaled textile expertise from
            combination, textile mills can completely embrace the
                                                              provide laydowns to suit each mill. With the potential
                                                              to connect to further process steps in the future,
            philosophy of ‘managing a mill with quality in mind’.
                                                                                                                                                  Data-based raw material management secures profits
                                                              FiberQ is the ideal starting point for the digital journey
            Uster Technologies has a game-changing role, built
            on its unique market position, in which 360Q creates
            a visionary universe for its customers.           to mill optimization.                                                      Developing the Uster ‘Think Quality’ approach has involved
                                                              The Uster 360Q Platform is the enabler for the
            Supreme discipline in cotton spinning             comprehensive data processing. It is a cloud                                countless discussions with professionals in spinning mill
            Cotton is the most widely-used natural fiber in textiles   platform which simplifies device and software                  functions. In the process, Stratos Fragkotsinos, Uster’s Product
            – and the most challenging when it comes to raw   complexity by providing a central access point for all                  Manager for Mill Management Solutions, has visited numerous
            material management. A primary challenge is the   Uster solutions and digital services, with reliability and
            variability in cotton qualities. Spinning mills have a   top-notch security. Uster's new architecture enables             mills to understand the many challenges of yarn production. In
            delicate task to maintain optimal stock levels without   global connectivity and greater analytical power.                          this interview, he shares some of those insights.
            compromising quality or profitability. The raw material   Spinners are set for the future, using secure, fast and
            mix is crucial, as laydowns affect process        reliable access to Uster cloud services that is easy to
            performance and waste levels at different stages, as   use. For example, it is now feasible to see an                  TEXtalks: What is today’s most demanding influence   processes, which even then could not offer optimum
                                                                                                                                   on the spinning business?
            well as quality and consistency. It’s also true that mill   overview of multiple plants from one central point, in     Stratos Fragkotsinos: It’s uncertainty. Spinners face   results.
            personnel may not always have the expertise needed   any location.                                                     fluctuations of pricing and raw material quality, as well   TEXtalks: What about existing systems and solutions
            to manage these factors.                                                                                               as demand instability. It’s hard to predict market   from other companies?
                                                              Textile expertise for impact                                                                                           Stratos Fragkotsinos: Only Uster offers a complete
            Uster 360Q supports spinners to make sustainable   Any system, however intelligent, always needs the                   conditions and even harder to plan the production   solution. That’s reliable measuring instruments like
                                                                                                                                   and sourcing process accordingly.
            decisions for raw material management, driven by   ‘human factor’ to give the best outcome. For spinning                                                                 HVI, connected to sophisticated software,
            solid and reliable data. Combining Uster HVI 1000   mills, regular collaboration with Uster textile experts            TEXtalks: What needs to be done to cope with this   complemented with textile expertise from our
            with powerful software, analysis of fiber data is the   allows them to maximize optimization potential. Textile        uncertainty?                                      well-known global textile experts. That combination
            first step. Uster textile experts then bring the   Expertise is the third element of Uster 360Q.                       Stratos Fragkotsinos: An efficient raw material   ensures maximum value creation for the customer.
            capabilities of equipment, data and software tools                                                                     management regime can enable a profitable mill    And the Uster Think Quality approach is naturally
            into the specific mill context. This achieves maximum   With Uster Academy, 360Q introduces another                    operation. This way, a minimum inventory reduces the   integrated.
            and long-term quality consistency, reduces mixing   source of knowledge. The Uster Academy is a                        risk of price fluctuation. Then, optimal management
            costs and optimizes yield and waste levels.       comprehensive e-learning platform with course                        to utilize the available raw material is the next
            Minimized losses from claims are the logical result.  programs from global textile experts, including                  important requirement.
                                                              tailored training for diverse learning needs and
            Uster FiberQ Lot and Uster FiberQ Bale            impactful decision-making. Participants can stay                     TEXtalks: How can Uster support spinners?
            FiberQ Lot and FiberQ Bale are the software       up-to-date through flexibly-paced online courses,                    Stratos Fragkotsinos: We have developed a
            elements of 360Q for raw material utilization. They   leading to a valued Uster certificate on completion.             complete solution for raw material utilization,
            support spinners’ daily processes, resulting in better                                                                 supporting spinners in their daily processes. Uster
            quality consistency, profitability and further growth.   Join 360Q                                                     FiberQ guides spinners, from sourcing the right
                                                              It’s important to note that Uster 360Q aims to take in               cotton to the daily usage of it.
            To suit the diverse needs of spinning mills, two   the full extent of data-driven decisions for optimized
            different FiberQ value modules are offered: Uster   quality and profitability in the textile industry. That
            FiberQ Lot and Uster FiberQ Bale. The Uster FiberQ   includes machinery and component manufacturers,                   TEXtalks: Why should spinners be interested in Uster
            Lot management value module is suitable for mills                                                                      solutions?
            which take representative samples of incoming     as well as mills. ‘360 degrees’ stands for an                        Stratos Fragkotsinos: FiberQ can lead to higher
            cotton, rather than testing 100% of all bales,    ecosystem that is open to anybody interested in                      quality consistency with minimum waste and mixing
            particularly when cotton parameter variation is low   creating strong and viable customer value.                       costs. Considering the fact that raw material
            within one lot.                                                                                                        accounts for 65 to 75% of production costs, the
                                                              Uster Technologies is ideally positioned, as a neutral               impact on the business is obvious.
            The Uster FiberQ Bale laydown module caters for   company focused on quality management, to commit
            mills conducting 100% testing of bales – or which   and maintain partnerships with a wide vision.                      Until now, raw material management has been based    Stratos Fragkotsinos
            have test results for every bale provided by cotton   Technical possibilities to connect data can be                   on experience of mill personnel, with tools at the level   Product Manager, Mill Management
            classing organizations. It is ideal for machine-picked   leveraged by a growing network of partners, offering          of Excel files. This was leading to low utilization of   Solutions, Uster Technologies
            cotton with higher parameter variations.          immense potential for mills in the textile industry.                 data, with complicated and time-consuming




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