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Wednesday, May 8, 2024

Saurer Innovations in intelligent spinning at ITM

Saurer Spinning Solutions looks forward to welcoming visitors at Booth 310A in Hall 3 and will present the latest innovations in machinery, digitalisation, and components for pre-spinning as well as in ring, rotor and air spinning. Spinning Solutions offers high-quality, technologically advanced, and customer-specific automated solutions for staple fibre processing from bale to yarn.

Saurer Autocard – create further value in the fibre preparation chain
The new Autocard’s higher carding area means 18% higher output and even cleaner sliver. It also features LED lights for intelligent operator guidance. It was developed to create further value in the fibre preparation chain. It offers the right solutions to prepare all kinds of fibres for the subsequent processes in the textile value chain. The right combination of blow room and carding machinery ensures excellent fibre utilisation and sliver quality, thus increasing the efficiency of the spinning process and improving the quality of yarn.Quality output with highest weaving speeds using the S3260 rotary dobby with 16 frames and dedicated zero-maintenance transmission. Smooth weaving start-up thanks to the TIEPRO warp tying machine offering easy use and ensuring perfectly tied warps. Efficient style changes with the SAFIR S60 automatic drawing-in machine. Reduced downtime in selvedge weaving when changing the fabric width with the N4L Jacquard machine.

Autocoro – the most popular rotor-spinning machine in Turkey
Clever solutions for more productivity, flexibility, yarn quality and sustainability are the recipe for success for Saurer spinning machines. The automation solutions of the Autocoro rotor spinning machine and the Autoairo air spinning machine pave the way to more independence from the availability of personnel, more output and quality assurance and also reduce spinning and raw material costs.

The Autocoro has an outstanding market position. In just 10 years, Saurer installed one million of Autocoro spinning positions with individual drive technology. The Autocoro is the market and technology leader, revolutionised automatic rotor-spinning technology and opened the door to more productivity, flexibility and sustainability for numerous customers worldwide.

ZR 72XL and ZI 72XL – the global benchmarks for intelligent spinning
ZR 72XL/ZI 72XL are two highly productive ring- and compact-spinning machines. They set the global benchmarks for intelligent spinning, low energy consumption, user friendliness and flexible automation solutions. From the finest compact yarns for high-quality shirting fabrics to coarse denim effect yarns and recycled yarns – with their flexibility, the Saurer ring-spinning machines open up access to almost all applications. Equipped with the proven Optisuction and Twinsuction energy-saving modules, the ZR 72XL/ZI 72XL additionally impress with highlights such as Impact FX, Draftbox, Spinnfinity and Optispeed.

ZR 72XL/ZI 72XL, two all-rounders which, linked with any package winding machine, prove their efficiency on a daily basis and reduce labour and space requirements to a minimum.

Saurer TechnoCorder TC2.

Sun – Service Unlimited offers life cycle partnerships for all Saurer machines
Profitable, durable and sustainable: Saurer offers customers a lifelong partnership for their rotor- and ring-spinning mills. The company has been present in Turkey for years with its own Customer Service Centre in Kahramanmaraş Saurer invites visitors to ITM to the Sun area at its booth: the company’s service experts will show them the latest offers for updates and upgrades, original parts and clever preventive services for their existing machinery. Visitors will also discover how they can also make older Autocoro and BD machines fit for the demanding processing of recycled fibres with profitable conversions and software upgrades. Saurer also offers free test versions for many Autocoro software upgrades.

See the full picture with Senses
Senses is Saurer’s IOT platform that allows customers to connect all Saurer and third-party machines in one system. The application increases overall product quality and productivity through detailed and transparent data monitoring across various production processes along the textile chain. In addition, Senses supports the user with important information to quickly find problem-solving solutions. Senses reduces textile mills’ labour costs by automatically collecting and analysing data – even for future use without loss of data.

Senses Elements are modular extensions of Senses to manage customers’ mill and widen the function range in the areas that are particularly important depending on a customer’s individual needs. Customers can easily purchase the Senses Elements via the Saurer Senses Software Shop.

Saurer Autocard

Texparts – Introducing the new E-shape spindle with 17.5 mm wharve diameter
Eshape has a reduced wharve diameter. The double elastic spindle is based on CS 1 S, which has proven its worth over many decades. Outstanding running properties up to 30 000 rpm and about 4% energy saving are the key performance factors. Eshape combined with the best system for spinning without underwinding, Spinnfinity, is the perfect fit for automated and efficient ring spinning. Dirt-resistant, durable and lightweight – these are the qualities that enable Spinnfinity to reduce costs, increase productivity and improve ergonomics.

Saurer TechnoCorder TC2 with brilliant innovations at Techtextil 2022
Techtextil is the leading international trade fair for technical textiles and nonwovens. This year, it will again draw large numbers of industry experts to Frankfurt from 21 to 24 June 2022. As a regular participant, Saurer Twisting Solutions is delighted to be welcoming customers and experts from all over the world to its Booth D77 in Hall 12. The focus is the two-for-one twisting machine TechnoCorder TC2 with brilliant innovations and valuable customer benefits.

The Saurer TechnoCorder TC2 is a high-performance machine for twisting single and multiple yarns from a multitude of supply materials in a very wide range of count materials. The further development of the TC2 represents three decisive innovations and offers Saurer customers significant competitive advantages.

PreciWinding: just put more on it
With the newly developed take-up area from Saurer, twist packages with precision winding can be produced on the TechnoCorder TC2 Plus in an outstanding quality. With their compact shape, high density and an exact edge structure, the packages demonstrate better unwinding behaviour. The reduced handling effort and the resulting increased productivity are easily noticed by Saurer’s customers. In addition, transport costs can be reduced by increasing the package density. This is an economic advantage, especially in the current environment.

Running smoothly with the oiling device from Saurer
The responsible use of resources is also of particular importance to Saurer‘s customers. For the recycling of big bags, for example, unmixed materials are required also with regard to the sewing thread. For finishing the twisted PP yarn, Saurer offers an oiling device directly after the twisting process. This new option sustainably increases the benefits for Saurer customers.

Maximum quality is indispensable
Technical textiles are rightly expected to meet the highest standards, because they must be extremely resilient and guarantee best possible safety. Online monitoring of the quality parameters with our newly developed quality sensor ensures the required quality.

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