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GREENDYE: KARL MAYER’s Sustainable solutions for Indigo dyeing

KARL MAYER’s future- and customer-oriented dyeing and sizing machine is an efficient tool for the production of uniformly dyed and sized warps for weaving made at the highest econonomical level and produced during an environmentally conscious process. KARL MAYER’s latest GREENDYE technology uses nitrogen to control the chemical process of dyeing. Compared to a conventional indigo dyeing process GREENDYE requires less space and less operators. The consumption of chemicals and water can be reduced drastically.

Within this range, Karl Mayer offers PRODYE®-S (PDY-S) and PRODYE®-R (PDY-R) for slasher and rope dyeing, respectively. Recently, Karl Mayer placed its first PRODYE®-S on the Argentinian market.

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The premier unit for indigo dyeing went to ENOD S.A., based in La Rioja. It is part of an investment project with which the company of the national CLADD group has expanded its existing plant with a new 10,000 m2 warehouse and built a new production hall for weaving.
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The project is of overarching scope. The expenditure, worth 36 million dollars, has created around 330 direct jobs and set a sign.
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ENOD is one of the companies that did not get discouraged by the economic policies during the short four-year interregnum of Mauricio Macri.

As recently as 2019, the Ministry of Production recommended that domestic textile producers relocate their manufacturing to Vietnam and China and re-import the goods produced under their own brand. ENOD has stayed. The manufacturer took risks and invested. The importance of his expansion step is shown by the prominent line-up of speakers during the celebrations for the inauguration of the new operating units. President Alberto Fernández was among those who attended the event on June 30, 2022.

Advanced technology in indigo slasher dyeing offers the following benefits:
Reduced number of vats
The design of the dyeing vat (type DV) allows you to attain a darker indigo shade with only eight boxes. Due to the shorter dye section, the total volume of the dye bath is drastically reduced.
Less chemicals
Reduces the consumption of chemicals by 20% or more.
High weaving efficiency
The machine offers high weaving efficiency than conventional.
Quick Oxidation 30% reduction in oxidation length and much more.


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