Page 46 - January-February-2018
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                                                                                                                                    “It’s an excellent machine,” says Hugotag Director   Lyon has historically been associated with silk fabric
                                                                                                                                    General Philippe Magat. “The key parameters for us   production, and all of Hugotag’s fabrics are still
                                                                                                                                    include homogenous drying over the length and   woven locally. Piece-dyeing was introduced in Lyon
                                                                                                                                    width of the machine and precise control of the   and became an industrial process in the mid-18th
                                                                                                                                    tension of the fabric, because the silk has a natural   century and for a long time remained a speciality of
                                                                                                                                    elasticity, even without the addition of elastane. The   the region. Screen-printing is meanwhile sometimes
                                                                                                                                    Monforts stenter allows us to completely control the
                                                                                                                                    tension from the fabric entry right through to the   known as ‘a la lyonnaise’ because Lyon is
                                                                                                                                    winding machines – and we have special units for   acknowledged as the first region to industrialise the
                                                                                                                                    winding onto small rolls too.”                  process during this same period.

                       The latest Monforts Montex 8500                                                                              “The fabrics are very delicate and require a sensitive   And although there still remain other silk finishers in
                                                                                                                                                                                    France, Hugotag is one of only two to carry out the
                                                                                                                                    treatment when being pinned into the stentering
                                                                                                                                                                                    ‘degumming’ of the silk fabrics using ‘Marseilles
                                                                                                                                    chain, as well as very gentle drying – without the
                               stenter is providing major                                                                           fabrics ever touching the nozzles and with      Soap’ – a chemical-free formulation based on 100%
                                                                                                                                                                                    olive oil, developed long before the concept of
                                                                                                                                    absolutely no air turbulence in the dryer.”
                                                                                                                                                                                    sustainability was even known.
                                       benefits for Hugotag                                                                         “The humidity of the air inside the stenter is crucial   “It’s a very specific treatment and because the
                                                                                                                                    for ensuring a perfect quality fabric feel,” adds
                 The French luxury brands fabric supplier renowned for its know-how in silk finishing                               French representative for Monforts, Christophe   fabric is so very delicate it’s very difficult to do on an
                                                                                                                                    Monel, of Monel Industrie Services.             industrial machine, but we can now do it successfully,”
                                                                                                                                                                                    says Philippe Magat. “More than anything, however,
                                                                                                                                    Hugotag is finishing some very fine silk fabrics   zero defects are our objective, and this is something
                                                                                                                                    indeed – sheer muslins that can be as light as 14   the new highly-automated and computerised Monforts
                                                                                                                                    gsm, along with chiffons, and heavier satins and   line is allowing us to achieve.
                                                                                                                                    twills. The weights of the more delicate fabrics are
                                                                                                                                    usually between 20-50 gsm, and produced in      “We don’t need to run at high speeds, and average
                                                                                                                                    average widths of 90 centimetres to a maximum of   15-20 metres per minute, because the priority is
                                                                                                                                    1.9 metres on the 3.2-metre wide Monforts finishing   perfection. Our customers are very discerning and
                                                                                                                                    range. In haute couture fine fashion, of course, they   even the smallest of defects can result in returns,
                                                                                                                                    command very high prices.
                                                                                                                                                                                    which we simply can’t afford to allow to damage our
                                                                                                                                                                                    reputation.”
                                                                                                                                    As a result of the extremely specialist nature of
                                                                                                                                    handling such delicate fabrics, the Monforts line has   The human touch
                                                                                                                                    been equipped with a number of additional features,   It is reassuring to know, however, that there are still
                                                                                                                                    including special needle chain devices for dealing   some things that highly-automated and
                                                                                                                                    with knitted silk fabrics, a steamer unit, a computerised   computer-controlled machines like the Montex 8500
                                                                                                                                    weft-straightening device and associated controls, and   still can’t do – and perhaps never will.
                                                                                                                                    a horizontal combined chain.

                                                                                                                                                                                    Hugotag still relies on the keen eyes of its specialist
                                                                                                                                    The stentering chain is completely sealed – to avoid
                                                                                                                                    any grease or oil coming into contact with the   quality fabric control inspectors who have many years
                                                                                                                                    fabrics at any time – and fitted with long-lasting   of experience, rather than digital optical inspection
                      Intuitive automation and surveillance are provided via the Monforts Qualitex 800 system                       lubricated bearings.                            systems that are readily-available on the market.
             Quality is the number one requirement for Hugotag,   merger and consolidation of the companies at the                  Special attention has also been paid to energy   “At this level of quality, it’s a skill machines are
             a specialist French finisher of silk fabrics to many of   Fourneaux site, including advanced digital printing          recovery, with low energy consumption IE3 motors   simply unable to replace,” Philippe Magat
             the world’s most prestigious luxury brands. Now a   machines, as well as the installation of a finishing               and the integration of a full heat recovery system into   concludes. “Through many years of experience I am
             member of the Chanel Group, the company in its   line centred on the latest Monforts Montex 8500                       the line. Philippe Magat confirms that this is now
             present form represents the merging five years ago   stenter and a Matex padder. The five-chamber                      providing Hugotag with significant energy savings.  able to spot even the smallest detail that the
             of two former silk businesses – Tag, founded in   Montex 8500 machine at the Fourneaux plant is                                                                        average eye simply can’t see – and so can the
             1974 in Fourneaux, close to Lyon, and Hugo Soie, a   equipped with newly-developed 24-inch                             Historic legacy                                 specialist team working here. Our exclusive
             St Etienne-based company with a 200-year history.   visualisation monitors, providing total, intuitive                 Like its equally famous counterpart in Italy – Como –   customers would expect nothing less.”
                                                              automation and surveillance via the Monforts
             Investment in new equipment has followed the     Qualitex 800 system.

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