Page 69 - July-August-2017
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 Outlook for Digital   interior e-textiles designed for health and fitness


            monitoring, self-cleaning, and communication.
 Reports  The textile printing industry represents 30 billion   implications, is not required as designs can be   the importance of Asian economies continues to                                                              post-treatment. To date the huge reduction in water
            Global textile industry dynamics are changing and
 Textile Printing
                                                                                                                                                                                                                              and power consumption when using digital textile
            increase, though there is also some
                                                                                                                                                                                                                              printing has not been a key driver for adoption of the
            backshoring/reshoring of production to North
                                                                                                                                                                                                                              technology. The increasing awareness of the
            America and Europe to ensure quality in high-value
                                                                                                                                                                                                                              environmental savings that digital printing offers
            applications.
                                                                                                                                                                                                                              compared to traditional methods is a long-term
 square meters of material volume on an annual
 basis worldwide. Most commercially available fabric
 are minimal compared to conventional printing and
 quantities as small as 1 metre can be provided.
 is rotary screen printed; each print run is typically   printed on demand. Lead times and start-up costs                                                                                                                     prospect for the success of the digital industry.
                                                                                                                                                                                                                              The two key factors in the future growth are
 several thousand yards. The high minimums are due   Double digit growth across 2016-2021, is expected                                                                                                                        customisation and dynamics of the textile supply
 to the cost and time required to prepare a unique set   to make digital textile printing one of the most                                                                                                                     chain. The industry is led by changing consumer
 of screens, with each colour in a design requiring a   exciting market opportunity in the print and textile                                                                                                                  demand, particularly in Western markets where
 separate screen. Digital Textile printing is a   supply sectors according to the latest exclusive                                                                                                                            personalisation and individualisation helped
 technique of applying colour to fabric in a particular   market data from Smithers Pira. The Future of Digital                                                                                                               industries such as Direct-to-Garment printing. The
 design and pattern. Digital textile printing technology   Textile Printing to 2021 values this global market at                                                                                                              other key factor comes from changes in the supply
 allows designs and images to be printed straight   €1.17 billion in 2016 with growth forecast at an                                                                                                                          side of textile production. As brands and
 from the computer screen onto fabric creating   annual average of 12.3% for 2016-2021. This will see                                                                                                                         manufacturers have looked to remain profitable in a
 exciting opportunities for customised design and   the market more than double in value over five years,                                                                                                                     tougher economic climate, both rising wages and
 allowing photographic quality reproduction onto   reaching €2.66 billion in 2021. Smithers’ exclusive                                                                      technology continues to develop it is likely to   higher transportation costs have squeezed the
 natural fibres, such as silk, wool, linen and cotton.   analysis tracks how this will drive an even more rapid                                                             become more affordable. As of now, the digital    profitability of products made in the Far East. As
 Industry data shows that after a decade of advances   increase in the volume of fabric printed with inkjet                                                                 printing process is significantly slower than the   countries such as China and India have grown, the
 in digital printing technologies for textile, less than   equipment – from 870 million m² in 2016 to 1.95                                                                  conventional printing techniques. For large parties of   growing middle class and gradual move towards a
 3% of the world’s printed textiles are produced   billion m² in 2021 – a 17.5% CAGR. In 2016 for                                                                           fabric and limited requirements of colours and    service-driven economy have quickly increased the
 digitally. 25% of digital printing on textiles is done today   textiles the market share for digital processes is   Reactive Dye Digital Printing is the most versatile of   details, the conventional printing techniques remain   average wage, making it both more expensive to
 mainly on polyester fabrics using dye sublimation.  2.8% of overall volume. As this develops, major print   the high end digital printing technologies, with its           the most cost-effective. Digital printing is an   produce labour-intensive products but also creating
 companies are increasingly taking an interest in the   ability to print onto both silks and plant based                                                                    innovative development which has considerably     a large local market, thus increasing competition.
 textile segment, fostering the development of new   materials (e.g. cotton, linen and bamboo) and where                                                                    improved the sustainability. Digital printing is an   This has led to many companies expanding their
 business models, printheads, inks, media, and high   the print has no effect on the handle of the fabric as                                                                inkjet-based application of colourants onto textile   sourcing into even lower cost markets such as
 throughput machinery.  the dye bonds directly with the fabric fibres. This                                                                                                 materials. It is a clean technology because of a high   Bangladesh, Vietnam and Central America but digital
            also means that reactive printing has a greater light                                                                                                           degree of utilization of printing inks and minimum   also offers a secondary solution by lowering the
 Based on application, the display segment has   and rub fastness than other print technologies                                                                             water and energy consumption during               labour cost input into production.
 witnessed major growth in 2016 owing to increase in   making it perfect for apparel and home ware. The
 demand for touch panels and special effects   sublimation ink segment has witnessed major
 applications. Displays and signage are growing   demand owing to increase in demand for
 somewhat more slowly –from a larger base – but will   dye-sublimation printer in computer printing
 maintain double digit annual growth across the   applications. Furthermore, the demand for
 Smithers study period, which will convert into the   pigment-based inks is projected to witness growth
 largest absolute increase in value for 2016-2021.   owing to its excellent archival print life coupled with
 However, clothing and household segments are   colour stability.
 Digital inkjet printing has become one of the most   expected to create lucrative growth opportunities for
 important textile production printing technologies   digital printing inks market owing to increase in   Digital fabric printing can completely customise and
 and is, in fact, transforming the industry. It has been   textile and household decorative applications. The   personalise the fabrics. Compared to almost a year
 influencing new workflows, business plans and   greatest acceleration across clothing is expected to   required for design-to-market in traditional printing;
 creative processes. The primary advantage of direct   be in the key sub-segments of fashion, haute   with digital printing it’s possible to go from the
 digital textile printing is to eliminate rapid prototyping   couture and sportswear. Household textiles are   design stage to finished fabric in a matter of weeks.
 of textile designs and products and eliminate the   predicted to grow at the next fastest rate. Technical   These possibilities are the strengths to offer
 need for the traditional time consuming and   textiles will lose ground slightly, which is indicative of   on-demand manufacturing of customised designs.
 expensive sampling process. it is no longer   a lack of visibility of, or focus on, these smaller niche   The major downside to digital printing is the cost
 necessary to colour separate a design, enabling   markets. Considerable research and development   which is mainly attributed to low production speeds
 much more complex and subtle effects to be   currently is being conducted on printed electronics   and high cost of the inks. As with any new
 produced than have previously been possible. The   in flexible circuitry. Conductive printing would   technology, the costs are always high when it first
 carrying of stock, with the associated cost   support consumer products for wearables and
            becomes available. As time goes on and the
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