Page 30 - July-August-2020
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Senses: digital embroidery al embroidery
                                                                                                                                          Senses: digit
       3044                                                                                                                                                                                                                           45
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                                                                                                                                          Senses: digit                                                                                                                                                                                                    make line engravings in the fabric surface.                                                                           EmStudi
                                                                                                                                           Senses: digital embroidery al embroidery
                                                                                                                                                                                                                                                                                                                                                           make line engravings in the fabric surface.
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 EmStudi
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 This mo
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 This mo
                                                                                                                                                                                 Mill management systemill management system
                                                                                                                                          Design           Pr                   M                                                                                                                                                                          All that glitters                                                                                                     design
                                                                                                                                           Design
                                                                                                                                                           Productionoduction
                                                                                                                                                                                                                                                                                                                                                           All that glitters
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 design
                                                                                                                                                                                                                                                                                                                                                           With the SequinsHead, customers can attach sequins ith the SequinsHead, customers can attach sequins
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 single
                                                                                                                                           Design
                                                                                                                                          Design           Pr                   M Sof      Shop floor   M                                                                                                                                                   W                                                                                                                     single
                                                                                                                                                                                 Mill management systemill management system
                                                                                                                                                           Productionoduction
                                                                                                                                                                                                                                                                                                                                                           of various sizes and colours in the same design.
                                                                                                                                                                                                                                                                                                                                                           of various sizes and colours in the same design.
               Introducing the intelligent
               Introducing the intelligent                                                                                                  sof                M                  Sof shop  management  management                                                                                                                                         The individually driven sequin heads guarantee
                                                                                                                                                                                           Shop floor
                                                                                                                                                                                                    Maintenanceaintenance
                                                                                                                                                                                   Softwaretware
                                                                                                                                                                                                                                                                                                                                                           The individually driven sequin heads guarantee
                                                                                                                                                                                    shop
                                                                                                                                                                                                    management
                                                                                                                                                                                           management
                                                                                                                                             Design
                                                                                                                                            Design
                                                                                                                                                                                                                                                                                                                                                           consistent precision across the entire machine
                                                                                                                                                                                                                                                                                                                                                           consistent precision across the entire machine
                                                                                                                                                               Machine 1achine 1
                                                                                                                                            softwaretware
                                                                                                                                                                                                    M
                                                                                                                                                                                   Softwaretware
                                                                                                                                                                                           Shop floor
                                                                                                                                                                                           Shop floor
                                                                                                                                                                                                    Maintenanceaintenance
                                                                                                                                                                                           management
                                                                                                                                                                                    shop
                                                                                                                                                                                    shop
                                                                                                                                                                                                                                                                                                                                                           length. The separation edge, which is adjustable on
                                                                                                                                                                                                    management
                                                                                                                                                                                                    management
                                                                                                                                                                                                                                                                                                                                                           length. The separation edge, which is adjustable on
                                                                                                                                                                                          management
                                                                                                                                             Design
                                                                                                                                            Design
                                                                                                                                                               Machine 1achine 1
                                                                                                                                                                                                                                                                                                                                                           each embroidery position, and the precise guidance
                        embroidery solution.                                                                                                sof                M                   Moduleodule  Senses  Moduleodule                                                                                      Colour-coded LED lights, indicating whether the back -coded LED lights, indicating whether the back   each embroidery position, and the precise guidance
                        embroidery solution.
                                                                                                                                            softwaretware
                                                                                                                                                                                                                                                                                                         Colour
                                                                                                                                                                                            Senses
                                                                                                                                                                                   M
                                                                                                                                                                                                     M
                                                                                                                                                                                                                                                                                                                                                           of the sequin band,
                                                                                                                                                                                                                                                                                                                                                           of the sequin band,
                                                                                                                                                                                                                                                                                                         or front thread is affected, or whether the thread is
                                                                                                                                                                                                                                                                                                         or front thread is affected, or whether the thread is
                                                                                                                                                                                                                                                                                                                                                           ensure that the
                                                                                                                                                                                                                                                                                                                                                           ensure that the
                                                                                                                                                                                                                                                                                                         slack, simplify the threading process. This
                                                                                                                                                                                                                                                                                                         slack, simplify the threading process. This
                                                                                                                                                                                            Senses
                                                                                                                                                                                                     M
                                                                                                                                                                                   M
                                                                                                                                            EmStudiotudio
                                                                                                                                                                                                                                                                                                                                                           sequins are accurately
                                                                                                                                                                                                                                                                                                                                                                                                                                A dust-free environment results in increased -free envir
                                                                                                                                            EmS                                    Moduleodule  Senses  Moduleodule                                                                                      low-maintenance thread monitor is perfectly       sequins are accurately                                               A dust
                                                                                                                                                                                                                                                                                                         low-maintenance thread monitor is perfectly
                                                                                                                                                               Machine 2achine 2
                                                                                                                                            ePunch
                                                                                                                                            ePunch             M
                                                                                                                                                                                                                                                                                                                                                                                                                                productivity, decreased total cost of ownership and , de
                                                                                                                                                                                                      Dataa
                                                                                                                                                                                                                                                                                                                                                           positioned.
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                                                                                                                                                                                  Workforce orkforce   Recipe ecipe   Dat                                                                                                                                  positioned.
                                                                                                                                                                                            R
                                                                                                                                                                                                                                                                                                         integrated into the flat path and processes all yarns
                                                                                                                                                                                 management  management  tr                                                                                              integrated into the flat path and processes all yarns                                                                  productivity
                                                                                                                                                                                           management
                                                                                                                                                                                                     transferansfer
                                                                                                                                                                                 management
                                                                                                                                            EmS
                                                                                                                                            EmStudiotudio
                                                                                                                                                               Machine 2achine 2
                                                                                                                                                                                                                                                                                                                                                                                                                                optimises the embroidery production process.
                                                                                                                                                                                                                                                                                                         with ease.
                                                                                                                                            ePunch             M                                                                                                                                         with ease.                                                                                                             optimises the embroidery production process.
                                                                                                                                            ePunch
                                                                                                                                                                                                      Dataa
                                                                                                                                                                                  Workforce orkforce
                                                                                                                                                                                  W         R Recipe ecipe   Dat
                                                                                                                                                                                                                                                                                                                                                           Common sequin sizes
                                                                                                                                                                                 management  management  tr                                                                                                                                                Common sequin sizes
                                                                                                                                                                                 management
                                                                                                                                                                                                     transferansfer
                                                                                                                                                                                           management
                                                                                                                                                                                                                                                                                                                                                                                                                                Benefits:
                                                                                                                                                                                                                                                                                                         HeadLine – enhanced application device            (3, 4, 5 and 7 mm) can                                               Benefits:
                                                                                                                                                                                                                                                                                                         HeadLine – enhanced application device
                                                                                                                                                                                                                                                                                                                                                           (3, 4, 5 and 7 mm) can
                                                                                                                                                                                                                                                                                                                                                                                                                                •
                                                                                                                                                                                                                                                                                                         This system offers three different attachments to suit
                                                                                                                                                                                                                                                                                                                                                           be combined at liberty
                                                                                                                                            EmStudiotudio
                                                                                                                                            EmS                                                                                                                                                          This system offers three different attachments to suit   be combined at liberty                                        • Reduces needle breakages by keeping embroidery Reduces
                                                                                                                                                               M
                                                                                                                                             eH
                                                                                                                                             eHostost          Machine 3achine 3
                                                                                                                                                                                                                                                                                                                                                                                                                                tools and protruding thread path clean
                                                                                                                                                                                                                                                                                                         our customers’ requirements. Using this selection of   or even applied in                                              tools and protruding thread path clean           This to
                                                                                                                                                                                                                                                                                                                                                           or even applied in
                                                                                                                                                                                                                                                                                                         our customers’ requirements. Using this selection of
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 This to
                                                                                                                                            EmStudiotudio
                                                                                                                                            EmS                                                                                                                                                          attachments, clients have the ability to make any   doubles. Sequins can                                               • Reduces erroneous detections of the thread
                                                                                                                                                                                                                                                                                                                                                                                                                                • Reduces erroneous detections of the thread
                                                                                                                                                                                                                                                                                                                                                           doubles. Sequins can
                                                                                                                                                                                                                                                                                                         attachments, clients have the ability to make any
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 drawing
                                                                                                                                                               M
                                                                                                                                             eHostost
                                                                                                                                             eH                Machine 3achine 3                                                                                                                                                                                                                                                                                                 drawing
                                                                                                                                                                                                                                                                                                                                                                                                                                monitors by keeping them clean
                                                                                                                                                                                                                                                                                                         design a reality by applying cords, ribbons and
                                                                                                                                                                                                                                                                                                         design a reality by applying cords, ribbons and   be applied to form                                                   monitors by keeping them clean                   product
                                                                                                                                                                                                                                                                                                                                                           be applied to form
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 product
                                                                                                                                                                                                                                                                                                                                                                                                                                • Saves time on the weekly cleaning process
                                                                                                                                                                                                                                                                                                                                                           scale textures or tilted
                                                                                                                                                                                                                                                                                                         sequins as well as by laser
                                                                                                                                                                                                                                                                                                         sequins as well as by laser-cutting patterns into -cutting patterns into   scale textures or tilted                    • Saves time on the weekly cleaning process      archivi
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 archivi
                                                                                                                                                                                                                                                                                                                                                                                                                                • Minimises downtime
                                                                                                                                                                                                                                                                                                         virtually any fabric.                             using a variety of                                                   • Minimises downtime                             machine
                                                                                                                                                                                                                                                                                                                                                           using a variety of
                                                                                                                                                                                                                                                                                                         virtually any fabric.
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 machine
                                                                                                                                                                                                                                                                                                                                                                                                                                • Increases efficiency of the machine
                                                                                                                                                                                                                                                                                                                                                           colours on different
                                                                                                                                                                                                                                                                                                                                                           colours on different                                                 • Increases efficiency of the machine            optimis
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 optimis
                                                                                                                                                                                                                                                                                                                                                           sequin heads: the range of artistic combinations is
                                                                                                                                                                                                                                                                                                                                                           sequin heads: the range of artistic combinations is
                                                                                                                                                                                                                                                                                                                                                           virtually endless.
                                                                                                                                   Users will also have the option of managing their
                                                                                                                                   Users will also have the option of managing their                                                                                                                                                                       virtually endless.
                                                                                                                                   workforce through the system. Plant managers will be
                                                                                                                                   workforce through the system. Plant managers will be
                                                                                                                                                                                                                                                                                                                                                           Ribbons, cords, wires and cables
                                                                                                                                   able to assign employees to a specific unit.
                                                                                                                                   able to assign employees to a specific unit.                                                                                                                                                                            Ribbons, cords, wires and cables
                                                                                                                                                                                                                                                                                                                                                           Using the SoutacheHead, customers can create SoutacheHead, customers can create
                                                                                                                                                                                                                                                                                                                                                           Using the
                                                                                                                                                                                                                                                                                                                                                           unique designs with cords or ribbons. Ribbons can
                                                                                                                                   They can also determine whether there is a link
                                                                                                                                   They can also determine whether there is a link                                                                                                                                                                         unique designs with cords or ribbons. Ribbons can
                                                                                                                                                                                                                                                                                                                                                           be rolled, which
                                                                                                                                   between a certain machine’s productivity to a shift or                                                                                                                                                                  be rolled, which
                                                                                                                                   between a certain machine’s productivity to a shift or
                                                                                                                                                                                                                                                                                                                                                           creates a 3D effect.
                                                                                                                                   to a level of an operator                                                                                                                                                                                               creates a 3D effect.
                                                                                                                                   to a level of an operator. .
                                                                                                                                                                                                                                                                                                                                                           F
                                                                                                                                                                                                                                                                                                                                                           For the manufacture of or the manufacture of
                                                                                                                                                                                                                                                                                                                                                           state-of
                                                                                                                                                                                                                                                                                                                                                           state-of-the-art -the-art
                                                                                                                                                                                                                                                                                                                                                           technical textiles, this
                                                                                                                                   Bring your creations to life with Epoca 7
                                                                                                                                   Bring your creations to life with Epoca 7                                                                                                                                                                               technical textiles, this
                                                                                                                                                                                                                                                                                                                                                           technology can handle
                                                                                                                                   This machine sets new standards in terms of
                                                                                                                                   This machine sets new standards in terms of                                      A Automatic rear carriageutomatic rear carriage                                                                                        technology can handle
                                                                                                                                                                                                                                                                                                                                                           carbon ribbons,
                                                                                                                                                                                                                                                                                                         Each head has its own drive, which is individually
                                                                                                                                   productivity                                     Benefits                                                                                                             Each head has its own drive, which is individually   carbon ribbons,
                                                                                                                                   productivity, with an increase of up to 25% compared , with an increase of up to 25% compared
                                                                                                                                                                                    Benefits
                                                                                                                                                                                                                                                                                                                                                           heating wires and
                                                                                                                                                                                                                                                                                                         positioned, controlled and monitored. The intelligent
                                                                                                                                   to its predecessor with a speed of up to 700 rpm.
                                                                                                                                   to its predecessor with a speed of up to 700 rpm.   •                                                                                                                 positioned, controlled and monitored. The intelligent   heating wires and
                                                                                                                                                                                    • Fully automated and synchronised rear carriage  Fully automated and synchronised rear carriage
            At Saurer, we celebrate a special anniversary:  marks , we celebrate a special anniversary: 2019   Embroidery                                                             movement based on yarn type                                                                                        and motorised drive guarantees synchronous motion   cables effortlessly
            At Saurer
                                                              Embroidery, explains: “Plant owners or managers , explains: “Plant owners or managers
                                                                                                                                                                                                                                                                                                                                                           cables effortlessly..
                                                                                                                                                                                                                                                                                                         and motorised drive guarantees synchronous motion
                                                                                                                                                                                      movement based on yarn type
            150 years since we manufactured our first
            marks 150 years since we manufactured our first   cannot be onsite 24/7, but with Senses they will be                  The Epoca 7 also uses less energy than its       •                                                                                                                    and consistent embroidery quality. .
                                                              cannot be onsite 24/7, but with Senses they will be
                                                                                                                                                                                                                                                                                                         and consistent embroidery quality
                                                                                                                                   The Epoca 7 also uses less energy than its
                                                                                                                                                                                    • Drastic reduction in yarn breaksDrastic reduction in yarn breaks
                                                              able to check what is happening in their facilities at
            embroidery machine. Using our wealth of experience,
            embroidery machine. Using our wealth of experience,   able to check what is happening in their facilities at           forerunner                                       •                                                                                                                                                                      An elaborate algorithm,
                                                                                                                                                                                                                                                                                                                                                           An elaborate algorithm,
                                                                                                                                   forerunner, with power consumption 5% lower – even , with power consumption 5% lower – even
                                                                                                                                                                                    • Integrated into EmStudio software: during the  Integrated into EmStudio software: during the
            today we incorporate the latest in smart digital   any time from any location with an internet                         when it runs 18% faster                            punching process, the rear carriage width can be                                                                   Cutting edge – new patterns emerge                based on the
            today we incorporate the latest in smart digital
                                                              any time from any location with an internet
                                                                                                                                                                                                                                                                                                                                                           based on the
                                                                                                                                                                                                                                                                                                         Cutting edge – new patterns emerge
                                                                                                                                   when it runs 18% faster. In terms of savings, this . In terms of savings, this
                                                                                                                                                                                      punching process, the rear carriage width can be
            technology into our machines, ensuring that our   connection. Senses can easily be accessed from                       gives customers the edge to total cost of ownership.     saved in the design                                                                                          The LaserHeadLaserHead                            embroidery program,
                                                              connection. Senses can easily be accessed from
            technology into our machines, ensuring that our
                                                                                                                                                                                                                                                                                                         The
                                                                                                                                                                                                                                                                                                                                                           embroidery program,
                                                                                                                                   gives customers the edge to total cost of ownership.
                                                                                                                                                                                      saved in the design
            Epoca 7 produces premium quality shuttle          hand-held devices.”                                                                                                   • Settings are integrated into  the human-machine  Settings are integrated into  the human-machine                   promotes creativity                               calculates the delivery
            Epoca 7 produces premium quality shuttle
                                                              hand-held devices.”
                                                                                                                                                                                                                                                                                                         promotes creativity
                                                                                                                                                                                                                                                                                                                                                           calculates the delivery
                                                                                                                                                                                    •
            embroidery with extreme efficiency and speed.                                                                          Automation solutions                               interface (HMI), substantially reducing setup time                                                                 through                                           and retraction of the soutache cord, as well as the
            embroidery with extreme efficiency and speed.
                                                                                                                                                                                                                                                                                                         through
                                                                                                                                                                                                                                                                                                                                                           and retraction of the soutache cord, as well as the
                                                                                                                                   Automation solutions
                                                                                                                                                                                      interface (HMI), substantially reducing setup time
            Clients can customise their embroidery machines to
                                                              Using this system, customers will gain a detailed
            Clients can customise their embroidery machines to   Using this system, customers will gain a detailed                 These intelligent technologies reduce machine    •                                                                                                                    three-dimensional                                 optimum rotation of the soutache wheel. This means
                                                                                                                                                                                                                                                                                                         three-dimensional
                                                                                                                                                                                                                                                                                                                                                           optimum rotation of the soutache wheel. This means
                                                                                                                                   These intelligent technologies reduce machine
                                                                                                                                                                                    • Handling failure is minimizedHandling failure is minimized
            suit their particular needs − where designs are   oversight of their production facilities. Among other                downtime, resulting in higher productivity       •                                                                                                                    cutting. The cutting of                           that the soutache cord is perfectly over
            suit their particular needs − where designs are
                                                              oversight of their production facilities. Among other
                                                                                                                                                                                                                                                                                                                                                           that the soutache cord is perfectly over-stitched and -stitched and
                                                                                                                                                                                                                                                                                                         cutting. The cutting of
                                                                                                                                   downtime, resulting in higher productivity. They also . They also
                                                                                                                                                                                    • High repeatability of same qualityHigh repeatability of same quality
                                                              things, they will be able to analyse the performance
            concerned, the only limit is the imagination.
            concerned, the only limit is the imagination.     things, they will be able to analyse the performance                 ensure that customers’ employees can be deployed                                                                                                                      various fabric layers                             fastened to the fabric, even in extreme positions.
                                                                                                                                                                                                                                                                                                         various fabric layers
                                                                                                                                                                                                                                                                                                                                                           fastened to the fabric, even in extreme positions.
                                                                                                                                   ensure that customers’ employees can be deployed
                                                              of individual machines. For example, if one is slower or example, if one is slower   where they are needed most. T    SmartMon – electronic thread monitortMon – electronic thread monitor                                                 generates new design
                                                              of individual machines. F
                                                                                                                                                                                                                                                                                                         generates new design
                                                                                                                                   where they are needed most. Together, our automatic ogether, our automatic
                                                                                                                                                                                    Smar
            Mill management made easy                         in completing a design than the others, customers                    thread monitor                                                                                                                                                        and combination                                   CleanGuard
            Mill management made easy
                                                              in completing a design than the others, customers
                                                                                                                                                                                                                                                                                                                                                           CleanGuard
                                                                                                                                                                                                                                                                                                         and combination
                                                                                                                                   thread monitor, rear carriage adjustment and , rear carriage adjustment and
                                                                                                                                                                                    This new monitor reliably detects thread breaks on
            Saurer’s mill management system Senses is in the
            Saurer’s mill management system Senses is in the   can analyse the output and optimise the machine                     overhead cleaner reduce machine setting time, yarn   This new monitor reliably detects thread breaks on                                                               possibilities: light and                          This independently operating device continually
                                                              can analyse the output and optimise the machine
                                                                                                                                                                                                                                                                                                                                                           This independently operating device continually
                                                                                                                                                                                                                                                                                                         possibilities: light and
                                                                                                                                   overhead cleaner reduce machine setting time, yarn
                                                                                                                                                                                    both needle and shuttle sides, stopping the machine
            final stages of testing for our embroidery customers.   setup to increase the productivity                             breaks and wear and tear of moving parts.        both needle and shuttle sides, stopping the machine                                                                  airy with glamorous or                            removes dust and fluff between the thread delivery
            final stages of testing for our embroidery customers.
                                                              setup to increase the productivity..
                                                                                                                                                                                                                                                                                                                                                           removes dust and fluff between the thread delivery
                                                                                                                                                                                                                                                                                                         airy with glamorous or
                                                                                                                                   breaks and wear and tear of moving parts.
                                                                                                                                                                                    almost immediately when this happens. This
            This innovative technology will come to market in
            This innovative technology will come to market in                                                                                                                       almost immediately when this happens. This                                                                           voluminous with                                   and needle, moving back and forth along the length
                                                                                                                                                                                                                                                                                                                                                           and needle, moving back and forth along the length
                                                                                                                                                                                                                                                                                                         voluminous with
                                                                                                                                                                                    lowers mending costs by up to 70%.
            next year.                                        “W                                                                   Automatic rear carriage                          lowers mending costs by up to 70%.                                                                                   dramatic colours.                                 of the machine. Its unique head produces a powerful
            2020.
                                                              “With Senses, our customers will be able to determine ith Senses, our customers will be able to determine
                                                                                                                                                                                                                                                                                                                                                           of the machine. Its unique head produces a powerful
                                                                                                                                                                                                                                                                                                         dramatic colours.
                                                                                                                                   Automatic rear carriage
                                                                                                                                                                                    The new multi-colour display allows operators to
                                                              exactly when orders will be completed, which is vital in
                                                              exactly when orders will be completed, which is vital in             The automatic rear carriage increases productivity   The new multi-colour display allows operators to                                                                 Customers can                                     suction force while ensuring that there is no air
                                                                                                                                                                                                                                                                                                                                                           suction force while ensuring that there is no air
                                                                                                                                   The automatic rear carriage increases productivity
                                                                                                                                                                                                                                                                                                         Customers can
                                                                                                                                                                                    recognise errors instantly and to eliminate them fast.
            Joby Mangalath, Head of Product Management        order management,” says Joby Mangalath.Mangalath.                    and embroidery quality through optimised settings.   recognise errors instantly and to eliminate them fast.                                                           also use the laser to                             turbulence.
            Joby Mangalath, Head of Product Management
                                                              order management,” says Joby
                                                                                                                                                                                                                                                                                                                                                           turbulence.
                                                                                                                                                                                                                                                                                                         also use the laser to
                                                                                                                                   and embroidery quality through optimised settings.
               October/November 2019
               July/August 2020                                                                                                                                                                            July/
                                                                                                                                                                                                           October/November 2019August 2020
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