Page 31 - July-August-2020
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Senses: digital embroidery al embroidery
                    Senses: digit
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                    Senses: digital embroidery al embroidery
                    Senses: digit                                                                                                                                                                                                    make line engravings in the fabric surface.                                                                           EmStudio
                                                                                                                                                                                                                                     make line engravings in the fabric surface.
                                                                                                                                                                                                                                                                                                                                                           EmStudio
                                                                                                                                                                                                                                                                                                                                                           This modernised CAD/CAM platform incorporates all
                                                                                                                                                                                                                                                                                                                                                           This modernised CAD/CAM platform incorporates all
                                     Pr
                    Design           Productionoduction   M                                                                                                                                                                          All that glitters                                                                                                     design workflow from sketch to production on a
                    Design
                                                          Mill management systemill management system
                                                                                                                                                                                                                                     All that glitters
                                                                                                                                                                                                                                                                                                                                                           design workflow from sketch to production on a
                                                                                                                                                                                                                                     W
                                                                                                                                                                                                                                                                                                                                                           single system.
                                                          M
                    Design           Pr                   Mill management systemill management system                                                                                                                                With the SequinsHead, customers can attach sequins ith the SequinsHead, customers can attach sequins                  single system.
                    Design
                                     Productionoduction
                                                                                                                                                                                                                                     of various sizes and colours in the same design.
                                                                                                                                                                                                                                     of various sizes and colours in the same design.
 Introducing the intelligent   softwaretware  Machine 1achine 1  Sof shop  management  management                                                                                                                                    The individually driven sequin heads guarantee
                                                            Sof
                                                            Softwaretware
                                                                     Shop floor
                                                                     Shop floor
                                                                              M
 Introducing the intelligent
                                                                              Maintenanceaintenance
                                                                                                                                                                                                                                     The individually driven sequin heads guarantee
                                                                              management
                                                                    management
                                                             shop
                      Design
                      Design
                                                                                                                                                                                                                                     consistent precision across the entire machine
                                                                                                                                                                                                                                     consistent precision across the entire machine
                                         M
                      sof
                                                                     Shop floor
                                                            Softwaretware
                                                                     Shop floor
                                                                              M
                                                                              Maintenanceaintenance
                                                             shop
                                                                                                                                                                                                                                     length. The separation edge, which is adjustable on
                                                             shop
                                                                                                                                                                                                                                     length. The separation edge, which is adjustable on
                                                                              management
                                                                    management
                                                                             management
                                                                    management
                      Design
                      Design
                                         M
                                                                                                                                                                                                                                     each embroidery position, and the precise guidance
 embroidery solution.  sof               Machine 1achine 1   M Moduleodule  Senses  Moduleodule                                                                                    Colour                                            each embroidery position, and the precise guidance
 embroidery solution.
                      softwaretware
                                                                                                                                                                                   Colour-coded LED lights, indicating whether the back -coded LED lights, indicating whether the back
                                                                     Senses
                                                                               M
                                                                                                                                                                                                                                     of the sequin band,
                                                                                                                                                                                                                                     of the sequin band,
                                                                                                                                                                                   or front thread is affected, or whether the thread is
                                                                                                                                                                                   or front thread is affected, or whether the thread is
                                                                                                                                                                                                                                     ensure that the
                                                                                                                                                                                                                                     ensure that the
                                                                                                                                                                                   slack, simplify the threading process. This
                                                                                                                                                                                   slack, simplify the threading process. This
                                                                     Senses
                                                                               M
                                                                                                                                                                                                                                     sequins are accurately
                     EmS                                     M Moduleodule  Senses  Moduleodule                                                                                    low-maintenance thread monitor is perfectly       sequins are accurately                                              A dust-free environment results in increased -free environment results in increased
                                                                                                                                                                                                                                                                                                         A dust
                      EmStudiotudio
                                                                                                                                                                                   low-maintenance thread monitor is perfectly
                                         Machine 2achine 2
                      ePunch
                      ePunch             M
                                                                                                                                                                                                                                     positioned.
                                                                                Dat
                                                            W         R Recipe ecipe   Dataa                                                                                                                                         positioned.
                                                            Workforce orkforce
                                                                                                                                                                                                                                                                                                         productivity
                                                                                                                                                                                   integrated into the flat path and processes all yarns
                                                                    management
                                                                               transferansfer
                                                           management
                                                           management  management  tr                                                                                              integrated into the flat path and processes all yarns                                                                 productivity, decreased total cost of ownership and , decreased total cost of ownership and
                     EmS
                      EmStudiotudio
                                                                                                                                                                                                                                                                                                         optimises the embroidery production process.
                                         Machine 2achine 2
                                                                                                                                                                                   with ease.
                      ePunch             M                                                                                                                                         with ease.                                                                                                            optimises the embroidery production process.
                      ePunch
                                                                      R
                                                                                Dat
                                                            W         Recipe ecipe   Dataa
                                                            Workforce orkforce
                                                                                                                                                                                                                                     Common sequin sizes
                                                                    management
                                                                               transferansfer
                                                           management
                                                           management  management  tr                                                                                                                                                Common sequin sizes
                                                                                                                                                                                                                                                                                                         Benefits:
                                                                                                                                                                                   HeadLine – enhanced application device            (3, 4, 5 and 7 mm) can                                              Benefits:
                                                                                                                                                                                                                                     (3, 4, 5 and 7 mm) can
                                                                                                                                                                                   HeadLine – enhanced application device
                                                                                                                                                                                                                                                                                                         •
                                                                                                                                                                                   This system offers three different attachments to suit
                                                                                                                                                                                                                                     be combined at liberty
                     EmS                                                                                                                                                           This system offers three different attachments to suit   be combined at liberty                                       • Reduces needle breakages by keeping embroidery Reduces needle breakages by keeping embroidery
                      EmStudiotudio
                                         M
                       eH
                       eHostost          Machine 3achine 3
                                                                                                                                                                                                                                                                                                         tools and protruding thread path clean
                                                                                                                                                                                                                                     or even applied in
                                                                                                                                                                                   our customers’ requirements. Using this selection of   or even applied in                                             tools and protruding thread path clean            This tool provides the full solution from embroidery
                                                                                                                                                                                   our customers’ requirements. Using this selection of
                                                                                                                                                                                                                                                                                                                                                           This tool provides the full solution from embroidery
                      EmStudiotudio
                     EmS                                                                                                                                                           attachments, clients have the ability to make any   doubles. Sequins can                                              • Reduces erroneous detections of the thread
                                                                                                                                                                                                                                                                                                         • Reduces erroneous detections of the thread
                                                                                                                                                                                   attachments, clients have the ability to make any
                                                                                                                                                                                                                                     doubles. Sequins can
                                                                                                                                                                                                                                                                                                                                                           drawing, punching, visualisation of the design,
                                         M
                       eHostost
                       eH                Machine 3achine 3                                                                                                                                                                                                                                                                                                 drawing, punching, visualisation of the design,
                                                                                                                                                                                                                                                                                                         monitors by keeping them clean
                                                                                                                                                                                   design a reality by applying cords, ribbons and
                                                                                                                                                                                   design a reality by applying cords, ribbons and   be applied to form                                                  monitors by keeping them clean                    product optimisation and productivity analysis to
                                                                                                                                                                                                                                     be applied to form
                                                                                                                                                                                                                                                                                                                                                           product optimisation and productivity analysis to
                                                                                                                                                                                                                                                                                                         • Saves time on the weekly cleaning process
                                                                                                                                                                                   sequins as well as by laser-cutting patterns into -cutting patterns into   scale textures or tilted                   • Saves time on the weekly cleaning process       archiving the design with recipe information and
                                                                                                                                                                                                                                     scale textures or tilted
                                                                                                                                                                                   sequins as well as by laser
                                                                                                                                                                                                                                                                                                                                                           archiving the design with recipe information and
                                                                                                                                                                                                                                                                                                         • Minimises downtime
                                                                                                                                                                                   virtually any fabric.                             using a variety of                                                  • Minimises downtime                              machine settings. The intelligent stitch editor iSed
                                                                                                                                                                                                                                     using a variety of
                                                                                                                                                                                   virtually any fabric.
                                                                                                                                                                                                                                                                                                                                                           machine settings. The intelligent stitch editor iSed
                                                                                                                                                                                                                                                                                                         • Increases efficiency of the machine
                                                                                                                                                                                                                                     colours on different
                                                                                                                                                                                                                                     colours on different                                                • Increases efficiency of the machine             optimises the quality of the stiches.
                                                                                                                                                                                                                                                                                                                                                           optimises the quality of the stiches.
                                                                                                                                                                                                                                     sequin heads: the range of artistic combinations is
                                                                                                                                                                                                                                     sequin heads: the range of artistic combinations is
                                                                                                                                                                                                                                     virtually endless.
             Users will also have the option of managing their
            Users will also have the option of managing their                                                                                                                                                                        virtually endless.
            workforce through the system. Plant managers will be
             workforce through the system. Plant managers will be
                                                                                                                                                                                                                                     Ribbons, cords, wires and cables
            able to assign employees to a specific unit.                                                                                                                                                                             Ribbons, cords, wires and cables
             able to assign employees to a specific unit.
                                                                                                                                                                                                                                     Using the
                                                                                                                                                                                                                                     Using the SoutacheHead, customers can create SoutacheHead, customers can create
                                                                                                                                                                                                                                     unique designs with cords or ribbons. Ribbons can
             They can also determine whether there is a link
            They can also determine whether there is a link                                                                                                                                                                          unique designs with cords or ribbons. Ribbons can
                                                                                                                                                                                                                                     be rolled, which
            between a certain machine’s productivity to a shift or                                                                                                                                                                   be rolled, which
             between a certain machine’s productivity to a shift or
                                                                                                                                                                                                                                     creates a 3D effect.
            to a level of an operator                                                                                                                                                                                                creates a 3D effect.
             to a level of an operator. .
                                                                                                                                                                                                                                     For the manufacture of or the manufacture of
                                                                                                                                                                                                                                     F
                                                                                                                                                                                                                                     state-of
                                                                                                                                                                                                                                     state-of-the-art -the-art
                                                                                                                                                                                                                                     technical textiles, this
             Bring your creations to life with Epoca 7
            Bring your creations to life with Epoca 7                                                                                                                                                                                technical textiles, this
                                                                                                                                                                                                                                     technology can handle
             This machine sets new standards in terms of
            This machine sets new standards in terms of                                       A Automatic rear carriageutomatic rear carriage                                                                                        technology can handle
                                                                                                                                                                                                                                     carbon ribbons,
                                                                                                                                                                                   Each head has its own drive, which is individually
             productivity, with an increase of up to 25% compared , with an increase of up to 25% compared
            productivity                                      Benefits                                                                                                             Each head has its own drive, which is individually   carbon ribbons,
                                                              Benefits
                                                                                                                                                                                                                                     heating wires and
                                                                                                                                                                                   positioned, controlled and monitored. The intelligent
             to its predecessor with a speed of up to 700 rpm.
            to its predecessor with a speed of up to 700 rpm.   •                                                                                                                  positioned, controlled and monitored. The intelligent   heating wires and
                                                              • Fully automated and synchronised rear carriage  Fully automated and synchronised rear carriage
 At Saurer  Embroidery                                          movement based on yarn type                                                                                        and motorised drive guarantees synchronous motion   cables effortlessly..
 At Saurer, we celebrate a special anniversary:  marks , we celebrate a special anniversary: 2019
 Embroidery, explains: “Plant owners or managers , explains: “Plant owners or managers
                                                                                                                                                                                                                                     cables effortlessly
                                                                                                                                                                                   and motorised drive guarantees synchronous motion
                                                                movement based on yarn type
 150 years since we manufactured our first   cannot be onsite 24/7, but with Senses they will be   The Epoca 7 also uses less energy than its   • Drastic reduction in yarn breaksDrastic reduction in yarn breaks  and consistent embroidery quality. .
 marks 150 years since we manufactured our first
 cannot be onsite 24/7, but with Senses they will be
                                                                                                                                                                                   and consistent embroidery quality
             The Epoca 7 also uses less energy than its
                                                              •
 embroidery machine. Using our wealth of experience,
 able to check what is happening in their facilities at
 embroidery machine. Using our wealth of experience,   able to check what is happening in their facilities at   forerunner  • Integrated into EmStudio software: during the  Integrated into EmStudio software: during the           An elaborate algorithm,
                                                                                                                                                                                                                                     An elaborate algorithm,
             forerunner, with power consumption 5% lower – even , with power consumption 5% lower – even
                                                              •
 today we incorporate the latest in smart digital
 any time from any location with an internet
 today we incorporate the latest in smart digital   any time from any location with an internet   when it runs 18% faster    punching process, the rear carriage width can be      Cutting edge – new patterns emerge                based on the
                                                                                                                                                                                                                                     based on the
                                                                                                                                                                                   Cutting edge – new patterns emerge
             when it runs 18% faster. In terms of savings, this . In terms of savings, this
                                                                punching process, the rear carriage width can be
 technology into our machines, ensuring that our
 technology into our machines, ensuring that our   connection. Senses can easily be accessed from   gives customers the edge to total cost of ownership.     saved in the design   The                                               embroidery program,
 connection. Senses can easily be accessed from
                                                                                                                                                                                   The LaserHeadLaserHead
                                                                                                                                                                                                                                     embroidery program,
             gives customers the edge to total cost of ownership.
                                                                saved in the design
 Epoca 7 produces premium quality shuttle   hand-held devices.”  •                                                                                                                 promotes creativity                               calculates the delivery
 Epoca 7 produces premium quality shuttle
 hand-held devices.”
                                                                                                                                                                                   promotes creativity
                                                                                                                                                                                                                                     calculates the delivery
                                                              • Settings are integrated into  the human-machine  Settings are integrated into  the human-machine
 embroidery with extreme efficiency and speed.   Automation solutions    interface (HMI), substantially reducing setup time                                                        through                                           and retraction of the soutache cord, as well as the
 embroidery with extreme efficiency and speed.
                                                                                                                                                                                                                                     and retraction of the soutache cord, as well as the
                                                                                                                                                                                   through
             Automation solutions
                                                                interface (HMI), substantially reducing setup time
 Clients can customise their embroidery machines to   Using this system, customers will gain a detailed   These intelligent technologies reduce machine   • Handling failure is minimizedHandling failure is minimized  three-dimensional   optimum rotation of the soutache wheel. This means
 Clients can customise their embroidery machines to
 Using this system, customers will gain a detailed
                                                                                                                                                                                                                                     optimum rotation of the soutache wheel. This means
                                                                                                                                                                                   three-dimensional
             These intelligent technologies reduce machine
                                                              •
 suit their particular needs − where designs are
 oversight of their production facilities. Among other
 suit their particular needs − where designs are   oversight of their production facilities. Among other   downtime, resulting in higher productivity  • High repeatability of same qualityHigh repeatability of same quality  cutting. The cutting of   that the soutache cord is perfectly over-stitched and -stitched and
                                                                                                                                                                                                                                     that the soutache cord is perfectly over
                                                                                                                                                                                   cutting. The cutting of
             downtime, resulting in higher productivity. They also . They also
                                                              •
 things, they will be able to analyse the performance
 concerned, the only limit is the imagination.
 concerned, the only limit is the imagination.  things, they will be able to analyse the performance   ensure that customers’ employees can be deployed                            various fabric layers                             fastened to the fabric, even in extreme positions.
                                                                                                                                                                                   various fabric layers
                                                                                                                                                                                                                                     fastened to the fabric, even in extreme positions.
             ensure that customers’ employees can be deployed
 of individual machines. For example, if one is slower or example, if one is slower   where they are needed most. T  SmartMon – electronic thread monitortMon – electronic thread monitor  generates new design
 of individual machines. F
                                                                                                                                                                                   generates new design
             where they are needed most. Together, our automatic ogether, our automatic
                                                              Smar
 Mill management made easy
 Mill management made easy  in completing a design than the others, customers   thread monitor                                                                                     and combination                                   CleanGuard
 in completing a design than the others, customers
                                                                                                                                                                                                                                     CleanGuard
                                                                                                                                                                                   and combination
             thread monitor, rear carriage adjustment and , rear carriage adjustment and
                                                              This new monitor reliably detects thread breaks on
 Saurer’s mill management system Senses is in the
 Saurer’s mill management system Senses is in the   can analyse the output and optimise the machine   overhead cleaner reduce machine setting time, yarn   This new monitor reliably detects thread breaks on   possibilities: light and   This independently operating device continually
 can analyse the output and optimise the machine
                                                                                                                                                                                                                                     This independently operating device continually
                                                                                                                                                                                   possibilities: light and
             overhead cleaner reduce machine setting time, yarn
                                                              both needle and shuttle sides, stopping the machine
 final stages of testing for our embroidery customers.
 final stages of testing for our embroidery customers.   setup to increase the productivity  breaks and wear and tear of moving parts.   both needle and shuttle sides, stopping the machine   airy with glamorous or                removes dust and fluff between the thread delivery
 setup to increase the productivity..
                                                                                                                                                                                                                                     removes dust and fluff between the thread delivery
                                                                                                                                                                                   airy with glamorous or
             breaks and wear and tear of moving parts.
                                                              almost immediately when this happens. This
 This innovative technology will come to market in            almost immediately when this happens. This                                                                           voluminous with                                   and needle, moving back and forth along the length
 This innovative technology will come to market in
                                                                                                                                                                                                                                     and needle, moving back and forth along the length
                                                                                                                                                                                   voluminous with
                                                              lowers mending costs by up to 70%.
 2020.
 next year.  “W  Automatic rear carriage                      lowers mending costs by up to 70%.                                                                                   dramatic colours.                                 of the machine. Its unique head produces a powerful
 “With Senses, our customers will be able to determine ith Senses, our customers will be able to determine
                                                                                                                                                                                                                                     of the machine. Its unique head produces a powerful
                                                                                                                                                                                   dramatic colours.
             Automatic rear carriage
                                                              The new multi-colour display allows operators to
 exactly when orders will be completed, which is vital in
 exactly when orders will be completed, which is vital in   The automatic rear carriage increases productivity   The new multi-colour display allows operators to                  Customers can                                     suction force while ensuring that there is no air
                                                                                                                                                                                                                                     suction force while ensuring that there is no air
             The automatic rear carriage increases productivity
                                                                                                                                                                                   Customers can
                                                              recognise errors instantly and to eliminate them fast.
 Joby Mangalath, Head of Product Management   order management,” says Joby Mangalath.Mangalath.  and embroidery quality through optimised settings.   recognise errors instantly and to eliminate them fast.   also use the laser to   turbulence.
 Joby Mangalath, Head of Product Management
 order management,” says Joby
                                                                                                                                                                                                                                     turbulence.
                                                                                                                                                                                   also use the laser to
             and embroidery quality through optimised settings.
                                                                                     October/November 2019August 2020
 July/August 2020                                                                    July/
 October/November 2019
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