Page 31 - July-August-2020
P. 31
Senses: digital embroidery al embroidery
Senses: digit
3044 45
31
Senses: digital embroidery al embroidery
Senses: digit make line engravings in the fabric surface. EmStudio
make line engravings in the fabric surface.
EmStudio
This modernised CAD/CAM platform incorporates all
This modernised CAD/CAM platform incorporates all
Pr
Design Productionoduction M All that glitters design workflow from sketch to production on a
Design
Mill management systemill management system
All that glitters
design workflow from sketch to production on a
W
single system.
M
Design Pr Mill management systemill management system With the SequinsHead, customers can attach sequins ith the SequinsHead, customers can attach sequins single system.
Design
Productionoduction
of various sizes and colours in the same design.
of various sizes and colours in the same design.
Introducing the intelligent softwaretware Machine 1achine 1 Sof shop management management The individually driven sequin heads guarantee
Sof
Softwaretware
Shop floor
Shop floor
M
Introducing the intelligent
Maintenanceaintenance
The individually driven sequin heads guarantee
management
management
shop
Design
Design
consistent precision across the entire machine
consistent precision across the entire machine
M
sof
Shop floor
Softwaretware
Shop floor
M
Maintenanceaintenance
shop
length. The separation edge, which is adjustable on
shop
length. The separation edge, which is adjustable on
management
management
management
management
Design
Design
M
each embroidery position, and the precise guidance
embroidery solution. sof Machine 1achine 1 M Moduleodule Senses Moduleodule Colour each embroidery position, and the precise guidance
embroidery solution.
softwaretware
Colour-coded LED lights, indicating whether the back -coded LED lights, indicating whether the back
Senses
M
of the sequin band,
of the sequin band,
or front thread is affected, or whether the thread is
or front thread is affected, or whether the thread is
ensure that the
ensure that the
slack, simplify the threading process. This
slack, simplify the threading process. This
Senses
M
sequins are accurately
EmS M Moduleodule Senses Moduleodule low-maintenance thread monitor is perfectly sequins are accurately A dust-free environment results in increased -free environment results in increased
A dust
EmStudiotudio
low-maintenance thread monitor is perfectly
Machine 2achine 2
ePunch
ePunch M
positioned.
Dat
W R Recipe ecipe Dataa positioned.
Workforce orkforce
productivity
integrated into the flat path and processes all yarns
management
transferansfer
management
management management tr integrated into the flat path and processes all yarns productivity, decreased total cost of ownership and , decreased total cost of ownership and
EmS
EmStudiotudio
optimises the embroidery production process.
Machine 2achine 2
with ease.
ePunch M with ease. optimises the embroidery production process.
ePunch
R
Dat
W Recipe ecipe Dataa
Workforce orkforce
Common sequin sizes
management
transferansfer
management
management management tr Common sequin sizes
Benefits:
HeadLine – enhanced application device (3, 4, 5 and 7 mm) can Benefits:
(3, 4, 5 and 7 mm) can
HeadLine – enhanced application device
•
This system offers three different attachments to suit
be combined at liberty
EmS This system offers three different attachments to suit be combined at liberty • Reduces needle breakages by keeping embroidery Reduces needle breakages by keeping embroidery
EmStudiotudio
M
eH
eHostost Machine 3achine 3
tools and protruding thread path clean
or even applied in
our customers’ requirements. Using this selection of or even applied in tools and protruding thread path clean This tool provides the full solution from embroidery
our customers’ requirements. Using this selection of
This tool provides the full solution from embroidery
EmStudiotudio
EmS attachments, clients have the ability to make any doubles. Sequins can • Reduces erroneous detections of the thread
• Reduces erroneous detections of the thread
attachments, clients have the ability to make any
doubles. Sequins can
drawing, punching, visualisation of the design,
M
eHostost
eH Machine 3achine 3 drawing, punching, visualisation of the design,
monitors by keeping them clean
design a reality by applying cords, ribbons and
design a reality by applying cords, ribbons and be applied to form monitors by keeping them clean product optimisation and productivity analysis to
be applied to form
product optimisation and productivity analysis to
• Saves time on the weekly cleaning process
sequins as well as by laser-cutting patterns into -cutting patterns into scale textures or tilted • Saves time on the weekly cleaning process archiving the design with recipe information and
scale textures or tilted
sequins as well as by laser
archiving the design with recipe information and
• Minimises downtime
virtually any fabric. using a variety of • Minimises downtime machine settings. The intelligent stitch editor iSed
using a variety of
virtually any fabric.
machine settings. The intelligent stitch editor iSed
• Increases efficiency of the machine
colours on different
colours on different • Increases efficiency of the machine optimises the quality of the stiches.
optimises the quality of the stiches.
sequin heads: the range of artistic combinations is
sequin heads: the range of artistic combinations is
virtually endless.
Users will also have the option of managing their
Users will also have the option of managing their virtually endless.
workforce through the system. Plant managers will be
workforce through the system. Plant managers will be
Ribbons, cords, wires and cables
able to assign employees to a specific unit. Ribbons, cords, wires and cables
able to assign employees to a specific unit.
Using the
Using the SoutacheHead, customers can create SoutacheHead, customers can create
unique designs with cords or ribbons. Ribbons can
They can also determine whether there is a link
They can also determine whether there is a link unique designs with cords or ribbons. Ribbons can
be rolled, which
between a certain machine’s productivity to a shift or be rolled, which
between a certain machine’s productivity to a shift or
creates a 3D effect.
to a level of an operator creates a 3D effect.
to a level of an operator. .
For the manufacture of or the manufacture of
F
state-of
state-of-the-art -the-art
technical textiles, this
Bring your creations to life with Epoca 7
Bring your creations to life with Epoca 7 technical textiles, this
technology can handle
This machine sets new standards in terms of
This machine sets new standards in terms of A Automatic rear carriageutomatic rear carriage technology can handle
carbon ribbons,
Each head has its own drive, which is individually
productivity, with an increase of up to 25% compared , with an increase of up to 25% compared
productivity Benefits Each head has its own drive, which is individually carbon ribbons,
Benefits
heating wires and
positioned, controlled and monitored. The intelligent
to its predecessor with a speed of up to 700 rpm.
to its predecessor with a speed of up to 700 rpm. • positioned, controlled and monitored. The intelligent heating wires and
• Fully automated and synchronised rear carriage Fully automated and synchronised rear carriage
At Saurer Embroidery movement based on yarn type and motorised drive guarantees synchronous motion cables effortlessly..
At Saurer, we celebrate a special anniversary: marks , we celebrate a special anniversary: 2019
Embroidery, explains: “Plant owners or managers , explains: “Plant owners or managers
cables effortlessly
and motorised drive guarantees synchronous motion
movement based on yarn type
150 years since we manufactured our first cannot be onsite 24/7, but with Senses they will be The Epoca 7 also uses less energy than its • Drastic reduction in yarn breaksDrastic reduction in yarn breaks and consistent embroidery quality. .
marks 150 years since we manufactured our first
cannot be onsite 24/7, but with Senses they will be
and consistent embroidery quality
The Epoca 7 also uses less energy than its
•
embroidery machine. Using our wealth of experience,
able to check what is happening in their facilities at
embroidery machine. Using our wealth of experience, able to check what is happening in their facilities at forerunner • Integrated into EmStudio software: during the Integrated into EmStudio software: during the An elaborate algorithm,
An elaborate algorithm,
forerunner, with power consumption 5% lower – even , with power consumption 5% lower – even
•
today we incorporate the latest in smart digital
any time from any location with an internet
today we incorporate the latest in smart digital any time from any location with an internet when it runs 18% faster punching process, the rear carriage width can be Cutting edge – new patterns emerge based on the
based on the
Cutting edge – new patterns emerge
when it runs 18% faster. In terms of savings, this . In terms of savings, this
punching process, the rear carriage width can be
technology into our machines, ensuring that our
technology into our machines, ensuring that our connection. Senses can easily be accessed from gives customers the edge to total cost of ownership. saved in the design The embroidery program,
connection. Senses can easily be accessed from
The LaserHeadLaserHead
embroidery program,
gives customers the edge to total cost of ownership.
saved in the design
Epoca 7 produces premium quality shuttle hand-held devices.” • promotes creativity calculates the delivery
Epoca 7 produces premium quality shuttle
hand-held devices.”
promotes creativity
calculates the delivery
• Settings are integrated into the human-machine Settings are integrated into the human-machine
embroidery with extreme efficiency and speed. Automation solutions interface (HMI), substantially reducing setup time through and retraction of the soutache cord, as well as the
embroidery with extreme efficiency and speed.
and retraction of the soutache cord, as well as the
through
Automation solutions
interface (HMI), substantially reducing setup time
Clients can customise their embroidery machines to Using this system, customers will gain a detailed These intelligent technologies reduce machine • Handling failure is minimizedHandling failure is minimized three-dimensional optimum rotation of the soutache wheel. This means
Clients can customise their embroidery machines to
Using this system, customers will gain a detailed
optimum rotation of the soutache wheel. This means
three-dimensional
These intelligent technologies reduce machine
•
suit their particular needs − where designs are
oversight of their production facilities. Among other
suit their particular needs − where designs are oversight of their production facilities. Among other downtime, resulting in higher productivity • High repeatability of same qualityHigh repeatability of same quality cutting. The cutting of that the soutache cord is perfectly over-stitched and -stitched and
that the soutache cord is perfectly over
cutting. The cutting of
downtime, resulting in higher productivity. They also . They also
•
things, they will be able to analyse the performance
concerned, the only limit is the imagination.
concerned, the only limit is the imagination. things, they will be able to analyse the performance ensure that customers’ employees can be deployed various fabric layers fastened to the fabric, even in extreme positions.
various fabric layers
fastened to the fabric, even in extreme positions.
ensure that customers’ employees can be deployed
of individual machines. For example, if one is slower or example, if one is slower where they are needed most. T SmartMon – electronic thread monitortMon – electronic thread monitor generates new design
of individual machines. F
generates new design
where they are needed most. Together, our automatic ogether, our automatic
Smar
Mill management made easy
Mill management made easy in completing a design than the others, customers thread monitor and combination CleanGuard
in completing a design than the others, customers
CleanGuard
and combination
thread monitor, rear carriage adjustment and , rear carriage adjustment and
This new monitor reliably detects thread breaks on
Saurer’s mill management system Senses is in the
Saurer’s mill management system Senses is in the can analyse the output and optimise the machine overhead cleaner reduce machine setting time, yarn This new monitor reliably detects thread breaks on possibilities: light and This independently operating device continually
can analyse the output and optimise the machine
This independently operating device continually
possibilities: light and
overhead cleaner reduce machine setting time, yarn
both needle and shuttle sides, stopping the machine
final stages of testing for our embroidery customers.
final stages of testing for our embroidery customers. setup to increase the productivity breaks and wear and tear of moving parts. both needle and shuttle sides, stopping the machine airy with glamorous or removes dust and fluff between the thread delivery
setup to increase the productivity..
removes dust and fluff between the thread delivery
airy with glamorous or
breaks and wear and tear of moving parts.
almost immediately when this happens. This
This innovative technology will come to market in almost immediately when this happens. This voluminous with and needle, moving back and forth along the length
This innovative technology will come to market in
and needle, moving back and forth along the length
voluminous with
lowers mending costs by up to 70%.
2020.
next year. “W Automatic rear carriage lowers mending costs by up to 70%. dramatic colours. of the machine. Its unique head produces a powerful
“With Senses, our customers will be able to determine ith Senses, our customers will be able to determine
of the machine. Its unique head produces a powerful
dramatic colours.
Automatic rear carriage
The new multi-colour display allows operators to
exactly when orders will be completed, which is vital in
exactly when orders will be completed, which is vital in The automatic rear carriage increases productivity The new multi-colour display allows operators to Customers can suction force while ensuring that there is no air
suction force while ensuring that there is no air
The automatic rear carriage increases productivity
Customers can
recognise errors instantly and to eliminate them fast.
Joby Mangalath, Head of Product Management order management,” says Joby Mangalath.Mangalath. and embroidery quality through optimised settings. recognise errors instantly and to eliminate them fast. also use the laser to turbulence.
Joby Mangalath, Head of Product Management
order management,” says Joby
turbulence.
also use the laser to
and embroidery quality through optimised settings.
October/November 2019August 2020
July/August 2020 July/
October/November 2019

