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Friday, May 10, 2024

Karl Mayer sets new standards in the production of terry cloth

The new ISO COTTON combined with the TM 4-TS EL sets new standards in terry cloth production. The new ISO COTTON offers concise yarn paths and thus a low-wear yarn journey. The material is led from the eyelet board, via the comb, directly to the primary reed and thus to the take-up. An electronically controlled press roller ensures that the master and copy beams have the same circumference. If deviations occur, the contact pressure is adjusted to compensate accordingly. The resulting solution is entirely new and highly efficient. In addition to circumference measurement, the ISO COTTON also comes with a new and innovative yarn tensioner. The new tensioner works with pairs of discs whose partners are pressed together with adjustable force via a magnetic field, thus regulating the yarn tension based on the type of yarn.

The new ISO COTTON further offers the following features:
Highest warp quality and productivity: ISO COTTON produces sectional warp beams of the highest quality. The beams feature extremely homogeneous density, a cylindrical structure, completely identical circumferences, and equal thread lengths. The computer-controlled length measuring system allows a length accuracy of 0.1%. The threads are also arranged precisely and blowing devices on the comb, and the main reed keeps the contamination level minimum. In addition to its yarn handling, the ISO COTTON also impresses on account of its productivity, with warping speeds of up to 1,000 m/min and its price. Although it represents an extra purchase, application-specific cutting means investing in the ISO COTTON quickly pays off.

Different warping options: The ISO COTTON is available in the following two variants:

  1. ISO COTTON 21/40
    2. ISO COTTON 84/40

ISO COTTON 21/40 produces sets of 8 to 10 sectional warp beams each, with a maximum diameter of 40 inches, and operates with a yarn tension of up to 200 N and a maximum press roller force of 300 dkN. While ISO COTTON 84/40 can produce 2,200 mm x 1,000 mm fabric, draws off the yarn with a tension of up to 450 N, and ensures identical circumferences with a maximum contact pressure of 600 dkN.

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