Page 65 - November-December-2018

and exporters of textile machines – since 1884.
About a question to power savings, he replied “if we
talk about electronic power, we are using today’s new
Mr Hans Wroblowloski, Head of Denim Finishing
standards already, the IP standard 4, the use of special
Technology, Monforts Textilmaschinen GbmH & Co.
kind of motors that can save up to 10% to 15% of
KG, talking to TEXtalks told that Monforts was founded
energy by power but if we talk about general savings
in 1884 by August Monforts, a long story. In 50’s, we
then we look into by application systems as less
started the stenters which we till today manufacture for
different type of applications. Further, we developed
humidity to use as less steam or dry capacity required.
What the major cost factors in production are, the heat
dyeing machines, continuous dyeing machines. We
also manufacture machines for technical textiles.
sources; drying heat setting, all kind of unit heat,
Monforts is in the wide field of textiles today.
steam and oil is needed to keep fabrics dried. This is
how to save the cost and we are really focused on to
Answering to a question for the new developments at
save the sources in the production.
ITMA Asia, Mr Hans Wroblowloski told, “Two main
In denim, where some kind of ecological function
developments we have bought in, especially for energy
required, we also assure to not use more chemistry
saving. We brought new technology of Eco Applicator,
where we really assure the minimize application of
than required. We use items up to their maximum
humidity including chemistry so that no further more
potential. So that is one case the other thing is energy.
energy is used to dry or to fix all this kind of chemistry
We are using the energy only on the fabric side and we
on the fabrics. So at least up to 50% savings can be
are not wasting it elsewhere and therefore we have in
reached in a shift during the processing and the
the stenter special kind of isolation and a circulation
systems so that the heat is always in contact with the
second one is the developing of a dyeing process like
fabric itself. That is our code Blue Competence as well.
e-control and by fine tuning even for polyester cotton
In dyeing section this is little bit different. We have to
fabrics, we have now two steps dyeing process made
look into the sources as well that we save dye
in one step. So that opens a door to save the
pigments and getting good results and fastness. Even
chemistry, time and opens a door for more
after the garment wash, not too many of chemicals
productivity.
come into water. Therefore, we are really looking in this
About the industry 4.0, Mr Hans Wroblowloski told, “I
kind of ecological functions.
have been working for 12 years on industry 4.0 and the
Our new machines use tensions ten times less to avoid
machines are equipped with many possibilities which
the skew that opens the doors for the sensitive
are already fulfilling these kind of standards. Different
people have different mind sets and standards, one is
materials which were supposed not to run before. Then
of course to optimize efficiency & productivity so that
we combined three processes in one Thermo-Stretch
overall cost deduction for producers or consumers
unit, bow correction, skew correction and conditioning
for heat-set materials. This was really the goal to open
later on can be shifted but the main point is that all we
have is lot of data involved so these people can today
the flexibility for elastic materials, combined materials,
printed materials even for the new functional
store this kind of information which they can restore
and they can recall it even for quality reasons that give
processing. That is the reason why we see how
us opportunity to say we have a big data system.
fashion is moving in denim and it is the door opener
Everywhere you can store data and recall, that is
for denim.
64 Monforts is a global leader among the manufacturers today’s ways in industry 4.0.
Nishat’s yet another
successful deal of
‘latest development in
Mr Amir Mirza (CEO) & Mr Imran Sarwar (GM) of Texsol after print washing’
with Mr Hafeez-ur-Rehman Siddique at contract
signing at Nishat Dyeing & Finishing Mills Ltd.
let your fabric flow in continuous!
Pentek Wanny: Modular Continuous Washing
Range in Rope Form
Nishat Mills Limited and the Italian company Pentek Such powerful and tensionless washing action, which
Textile Machinery have reached mutual agreement on keeps the fabric in constant counterflow and current
the latest technology for washing after printed fabrics. flow washing, is managed by the combination of Quick,
Chem and Wash modules, each of them designed for a
Pentek manufactured Wanny continuous washing specific washing purpose. While the Quick module
range, combined with EnAirgy continuous tumbler, removes completely the print binders and unfixed dyes,
represents the new benchmark for achieving premium the Chem modules are responsible for the proper High-Quality Yarns Produced
washing and drying qualities on any printed goods. detergent washing, before final neutralisation and
rinsing on Wash module. Each section is equipped with with High Flexibility
“It’s a pleasure for us to provide our latest technology its own independent water level and temperature
to Nishat Group”, says Andrea Prologo, International control, circulation pumps and filtration, not alone a
Business Developer at Pentek, “and we are refined products management system.
particularly proud of the results achieved by our
system on Nishat fabrics, for both washing fastness, Wanny offers clear advantages in production outputs, Ring Spinning Machine G
low consumptions and overall hand-feel industrial repeatability of the processes, together with
improvement”. consistent savings of water, chemicals and logistics. The ring spinning machine G produces exibly high-quality ring
On top of that, it allows to better exploiting the
Wanny continuous washing range features the existing batch dyeing setup, now purely focused on yarns. Yarn parameters can be easily changed on the operating unit.
combination of open width and rope washing units. A the dyeing step. Energy-ecient components save energy. The individual spindle
modular system which can be designed to satisfy a http://l.ead.me/ monitoring system ISM basic increases the eciency of the machine
bayVeZ
wide range of washing applications, Wanny features The experience of Pentek on printed fabrics finishing and can safe about % personnel cost.
the “Dynamic Overflows” patented system, which dates back to 2005, at the time of the introduction of
guarantees the highest frequency of water and fabric EnAirgy continuous tumbler. Featuring several
exchange. Using the logic of fabric back and forth patented systems, from variable open width to Relax www.rieter.com
motion, it’s possible to guarantee almost 100 passages & Crush drying and tumbling control, EnAirgy has
through the washing overflows, opening a totally new established itself as the preferred choice for added
scenario on washing performances, while reducing value fabric finishing, available worldwide with more
consumptions and overall space requirements. than 500 installations.
The Comfort of Competence
November/December 2018