Page 27 - October-November-2017
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 Machine operation gets




 close to ‘child’s play’




 with the Monforts




 Qualitex 800







 The latest Qualitex 800 control system from
 Monforts is available on line to make operation of

 the company’s finishing machines ‘childs play’















            Access to the internet is turning everyone into an   E-Control continuous dyeing ranges, Monfortex
            instant handyman and when a job around the        and Toptex shrinking systems and Eco Applicator
            house needs doing, YouTube is the place to go to   and texCoat coating units.
            for demonstrations and instructions from experts,
            just as Wikipedia has become the default source   Familiar features
            for information. Previous obstacles to knowledge   The Qualitex 800 has all the intuitive features
            such as language and access to specialist         operators will be familiar with from touchscreen
            manuals are fast disappearing as a result.        smart phones and tablets to make navigation
                                                              extremely easy and cut down the time required for
            The same instant connectivity and easy distribution   becoming familiar with the system. Operation is via
            of know-how is changing the face of industrial    touchscreen and wheel effect selection and the
            manufacturing, making the operation of complex    dashboard can be individually configured to meet
            machinery much simpler and cutting down the       the exact needs of an operator’s tasks.
            required training periods, while at the same time,
            reducing the chance of human error.               All parameters for setting up a machine – the
                                                              working width, the chamber temperatures, drive
            This is certainly the case with the latest Qualitex   selections and energy settings – can be
            800 control system which has been introduced by   pre-selected to a comprehensive range of stored
            Monforts to make operation of its finishing       and well-proven recipes specific to the weight,
            machines as close to ‘child’s play’ as is possible.  construction and fibre content of the individual
                                                              fabric being processed.
            This highly advanced system is available for the
            automatic and continuous operation of the         The machine can then be set to ‘Monformatic
            company’s Montex stenters, Thermex and            Mode’ to allow it to operate automatically, based
 Qualitex 800 control system
                                                                                   October/November  2017












































































 on maximized pre-set values in respect of   can be accessed.
 parameters such as machine speed, fabric dwell
 time and the fixation temperature for specific   If necessary, the E-CAD drawings and the spare
 finishing operations.  parts catalogue can also be remotely consulted
 and a camera can be called up at any time for
 A series of checks and balances has been built in   remote visualization of the individual machine and
 for both the machine and the operator, with actual   its parts.
 performance constantly compared to the pre-set
 values and compensatory measures introduced   Cost comparisons
 either automatically or by simple manual   The Monforts Teleservice also allows operating
 intervention. All machine parameters are stored for   data to be acquired for historic analysis and
 further evaluation and the creation of historic trend   production batch comparisons, with a
 charts and any potential problems are flagged up   nine-parameter cost breakdown allowing mills to
 by instant alarms for later performance analysis.  carry out highly accurate financial forecasting and
 keep a tight rein on costs.
 If a problem occurs that is serious enough to lead
 to a potential downtime in production, more help is   With the Qualitex 800 and Monforts Teleservice all
 at hand via the Monforts Teleservice portal. With   data and communication can also be accessed
 this service, companies can enter into internet   away from the mill too, via common mobile
 conferences with Monforts specialists in Germany,   devices, as components in an overall service
 with video, audio, chat or whiteboard problem   intended to very rapidly and efficiently turn
 solving available, and all documentation in respect   machine operators into experts and allow for
 of operation, maintenance and wiring diagrams   uninterrupted, trouble-free production.
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