Page 29 - TEXtalks International October/November 2022

28 28 29 29 Quantum 3 and Quantum 4.0 also collaborate
Stop defects at source
Stop defects at source
Quantum 3 and Quantum 4.0 also collaborate
seamlessly with Muratec QPRO EX/FPRO EX, Spin
seamlessly with Muratec QPRO EX/FPRO EX
, Spin
Cover Story Cover Story Uster Ring Spinning Optimization is the basis for quality and profitability Cover Story Cover Story Inspector and Sentinel. Outlier quality data from these
Inspector and Sentinel. Outlier quality data from these
connections activates Roving Stop at individual
connections activates Roving Stop at individual
spindle positions where a quality problem is detected
spindle positions where a quality problem is detected
– underlining how production of poor quality yarn can
– underlining how production of poor quality yarn can
be prevented.
be prevented.
Uster Ring Spinning Optimization is the basis for quality and profitability
Preventing claims
Going up another level from preventive yarn clearing
Going up another level from preventive yarn clearing
Yarn producers no longer need to rely on expensive clearer cuts at winding to Preventing claims
Yarn producers no longer need to rely on expensive clearer cuts at winding to
is prevention of claims. It is becoming more important
protect their quality. Uster Quantum brings the ultimate in connected is prevention of claims. It is becoming more important
protect their quality. Uster Quantum brings the ultimate in connected
for spinners to understand the quality perspectives of
for spinners to understand the quality perspectives of
intelligence: prevention of yarn faults at source. Data from fiber cleaning and their customers in weaving and knitting – so that
intelligence: prevention of yarn faults at source. Data from fiber cleaning and
their customers in weaving and knitting – so that
issues such as claims can be prevented before the
ring spinning is integrated with in-line monitoring of 100% of yarn, to unlock
ring spinning is integrated with in-line monitoring of 100% of yarn, to unlock issues such as claims can be prevented before the
yarn is shipped. Combining Quantum with Tensojet
ensojet
yarn is shipped. Combining Quantum with T
optimization potential for the entire mill. (weavability measurement system) and Quality Expert
optimization potential for the entire mill.
(weavability measurement system) and Quality Expert
helps provide the ‘customer viewpoint’, by giving an
helps provide the ‘customer viewpoint’, by giving an
accurate prognosis of weaving performance, based
accurate prognosis of weaving performance, based
-to-understand grading system. No fabric
on an easy
on an easy-to-understand grading system. No fabric
samples are needed, and testing costs are virtually information is an accurate reflection of real yarn
samples are needed, and testing costs are virtually
information is an accurate reflection of real yarn
eedback suggests that the prognosis
zero. F
zero. Feedback suggests that the prognosis behavior on both warping and weaving machines.
behavior on both warping and weaving machines.
intelligently translated by RSO into enhanced options
Uster has devised three special value modules: Ring
Uster has devised three special value modules: Ring intelligently translated by RSO into enhanced options
Spinning Optimization, Total Contamination Control
Spinning Optimization, T otal Contamination Control for improvements, while Sentinel’s Roving Stop
for improvements, while Sentinel’s Roving Stop
and the Alarm Center
and the Alarm Center. They enable preventive action function stops defective yarn production. Spinners
. They enable preventive action
function stops defective yarn production. Spinners
, reduce waste and maximize
benefit from significant profitability increases and
to improve quality, reduce waste and maximize benefit from significant profitability increases and
to improve quality
protection against claims.
performance. The value modules apply
performance. The value modules apply protection against claims.
yarns. Here, spinners can trust Quantum 4.0 to tap
F ast -moving market challenges mean spinners have yarns. Here, spinners can trust Quantum 4.0 to tap comprehensive analysis of data from quality systems
Fast-moving market challenges mean spinners have
comprehensive analysis of data from quality systems
this potential and deal with any quality issues. The
A further advantage of Ring Spinning Optimization is
in the blowroom, on spinning machines and winders,
to stay focused. There’s no need to waste time
to stay focused. There’s no need to waste time this potential and deal with any quality issues. The in the blowroom, on spinning machines and winders, A further advantage of Ring Spinning Optimization is
pondering technical options or wondering about density feature, for example, protects mills from to provide all-round protection, actually preventing its impact on cop build-up quality . Y arn clearer data
density feature, for example, protects mills from
its impact on cop build-up quality. Yarn clearer data
to provide all-round protection, actually preventing
pondering technical options or wondering about
from Quantum flows into the RSO Module of Quality
bad quality before it is produced.
CCU showing visualization of Yarn Body and Dense Are
capacitive or optical yarn clearing technology . Uster substandard cops caused by ring spinning CCU showing visualization of Y ar n Body and Dense Are bad quality before it is produced. from Quantum flows into the RSO Module of Quality
capacitive or optical yarn clearing technology. Uster
substandard cops caused by ring spinning
Expert, and a comprehensive speed curve analysis is
has solved that problem with the Smart Duo system, malfunctions such as blocked compacting zones, or Expert, and a comprehensive speed curve analysis is
has solved that problem with the Smart Duo system,
malfunctions such as blocked compacting zones, or
optical sensor technology
Control, Ring Spinning Optimization and the RSO 3D
. It achieves ‘one of a kind’
The productivity plus
twist problems. Smart Duo has the advantage of
made. The results guide spinners to the best
offering the best of both worlds for intelligent yarn twist problems. Smart Duo has the advantage of optical sensor technology. It achieves ‘one of a kind’ Control, Ring Spinning Optimization and the RSO 3D The productivity plus made. The results guide spinners to the best
offering the best of both worlds for intelligent yarn
Value Module.
security levels in basic clearing, while also cutting
Ring Spinning Optimization – RSO – stops poor
quality control and optimized profitability
machine settings for higher production yields and the
quality control and optimized profitability. monitoring yarn density continuously and after every security levels in basic clearing, while also cutting V alue Module. Ring Spinning Optimization – RSO – stops poor machine settings for higher production yields and the
.
monitoring yarn density continuously and after every
. But spinners need not be
only what’s necessary
quality, instead of cutting it. Prevention comes with
required quality
. This reduces quality variations over
splice.
splice. only what’s necessary. But spinners need not be quality , instead of cutting it. Prevention comes with required quality. This reduces quality variations over
satisfied with simply the ‘best’ yarn clearing.
Innovations in the new clearer protect spinners from
. It means disturbing
t Duo tackles the big clearing issues
Smar
Smart Duo tackles the big clearing issues satisfied with simply the ‘best’ yarn clearing. Innovations in the new clearer protect spinners from the connected yarn clearer. It means disturbing the cop and boosts the overall performance of the
the connected yarn clearer
the cop and boosts the overall performance of the
Preventive yarn clearing is the ultimate goal – and
claims and waste – but the real purpose of Quantum
defects cannot pass and issues in downstream
Uster Quantum 4.0 features a capacitive and optical
Uster Quantum 4.0 features a capacitive and optical Spinners can access full security in quality control, Preventive yarn clearing is the ultimate goal – and claims and waste – but the real purpose of Quantum defects cannot pass and issues in downstream ring spinning machine.
ring spinning machine.
Spinners can access full security in quality control,
4.0 is to enable business success. Latest clearing
continuously optimized production is the mission.
processes are prevented. Upstream, connectivity to
sensor working intelligently in tandem through an
sensor working intelligently in tandem through an ensuring the best clearing mode is applied. Quantum continuously optimized production is the mission. 4.0 is to enable business success. Latest clearing processes are prevented. Upstream, connectivity to
ensuring the best clearing mode is applied. Quantum
technologies work with Uster’s unique data analysis
innovation known as Cross Clearing. This locates and 4.0 enables this through a simple capacitive/optical technologies work with Uster’s unique data analysis Uster’s quality management platform contributes to State-of-the-ar t optimization
State-of-the-art optimization
Uster’s quality management platform contributes to
innovation known as Cross Clearing. This locates and
4.0 enables this through a simple capacitive/optical
These targets can be achieved with the right data –
to enable flexible data-based decisions using
‘preventive yarn clearing’.
Additional potential for improvement comes with
eliminates hidden defects by means of a double
eliminates hidden defects by means of a double switch. This allows greater flexibility in the types of These targets can be achieved with the right data – to enable flexible data-based decisions using ‘preventive yarn clearing’. Additional potential for improvement comes with
switch. This allows greater flexibility in the types of
and Quantum Expert is a valuable source. As well as
application intelligence. Failure prevention is the key,
, for extended Ring Spinning
check, in which the main sensor’s signal is supported
check, in which the main sensor’s signal is supported yarn which can be produced, while also dealing with and Quantum Expert is a valuable source. As well as application intelligence. F ailure prevention is the key , Uster RSO 3D, for extended Ring Spinning
Uster RSO 3D
yarn which can be produced, while also dealing with
and tackling issues at source is the way to do it. No
identifying defects at winding, the clearer’s new
by the assistance sensor. This deals with issues such factors such as humidity variations. identifying defects at winding, the clearer’s new and tackling issues at source is the way to do it. No RSO works at the most costly stage in yarn Optimization. This delivers quality data for each
by the assistance sensor
. This deals with issues such
RSO works at the most costly stage in yarn
Optimization. This delivers quality data for each
factors such as humidity variations.
matter how much data – in terms of quantity and
Expert System can help to prevent defects at source.
individual spindle position. The facility for quality
manufacturing, allowing mills to analyze combined
as unnoticed fluff events, which might otherwise Expert System can help to prevent defects at source. matter how much data – in terms of quantity and manufacturing, allowing mills to analyze combined individual spindle position. The facility for quality
as unnoticed fluff events, which might otherwise
different parameters – is collected for analysis, Uster
Thanks to many added intelligent analytical features,
cause breaks downstream. Prevention pays Thanks to many added intelligent analytical features, different parameters – is collected for analysis, Uster quality data from spinning and winding in a single mapping across the entire ring spinning machine
quality data from spinning and winding in a single
mapping across the entire ring spinning machine
cause breaks downstream.
Prevention pays
Quantum Expert manages the complexity
, while
Quantum Expert enhances process control and
system. Information from Sentinel (monitoring the
Quantum 4.0 gives spinners the ultimate confidence
Quantum 4.0 gives spinners the ultimate confidence Quantum Expert enhances process control and Quantum Expert manages the complexity, while system. Information from Sentinel (monitoring the helps to identify outlier sides, sections or spindles, as
helps to identify outlier sides, sections or spindles, as
otal Contamination
prevention of defects, through T
staying as intuitive as ever
.
productivity of all spindles) and Quantum is
Today market shows strong demand for compact through intelligent interaction between capacitive and prevention of defects, through Total Contamination staying as intuitive as ever. productivity of all spindles) and Quantum is well as assisting maintenance decisions.
well as assisting maintenance decisions.
oday market shows strong demand for compact
T
through intelligent interaction between capacitive and
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October/November 2022