Page 31 - TEXtalks International October/November 2022

30 30 31 31
Quantum 3 and Quantum 4.0 also collaborate also increase spinning process efficiency ,” says Dedicated staff go through exception reports from the
Dedicated staff go through exception reports from the
also increase spinning process efficiency,” says
Quantum 3 and Quantum 4.0 also collaborate
Muhammad Zafar Iqbal, General Manager of T
Muhammad Zafar Iqbal, General Manager of Textile
Uster Sentinel system on a continuous basis. All the
Uster Sentinel system on a continuous basis. All the
extile
seamlessly with Muratec QPRO EX/FPRO EX, Spin
, Spin
seamlessly with Muratec QPRO EX/FPRO EX
Cover Story Cover Story connections activates Roving Stop at individual reduced by about 80%, with rationalized path optimi - the team to ensure daily fixing of repeated break Cover Story Cover Story
information is available in one place, so it’s easy for
information is available in one place, so it’s easy for
Plant 4 at Ibrahim Fibres. End-break downtime was
Inspector and Sentinel. Outlier quality data from these
Inspector and Sentinel. Outlier quality data from these
Plant 4 at Ibrahim Fibres. End-break downtime was
reduced by about 80%, with rationalized path optimi-
the team to ensure daily fixing of repeated break
connections activates Roving Stop at individual
zation for operators. This resulted in overall pneumafil
spindle positions where a quality problem is detected
zation for operators. This resulted in overall pneumafil
positions (rogue) and slip spindles in the real time.
positions (rogue) and slip spindles in the real time.
spindle positions where a quality problem is detected
waste reducing by about 60%, i.e. less than 0.8%,
waste reducing by about 60%, i.e. less than 0.8%,
– underlining how production of poor quality yarn can
This contributes to increased production, not only at
This contributes to increased production, not only at
– underlining how production of poor quality yarn can
spinning, but also at the next stage of winding. “There
spinning, but also at the next stage of winding. “There
be prevented.
which is a significant production gain.
which is a significant production gain.
be prevented.
is no doubt that the final yarn quality is better after
Preventing claims The technical team members became real fans of is no doubt that the final yarn quality is better after
Preventing claims
,” says Zafar
The technical team members became real fans of
outliers have been attended to promptly
outliers have been attended to promptly,” says Zafar
Going up another level from preventive yarn clearing Sentinel, as a handy tool to control production quality. Iqbal.
Going up another level from preventive yarn clearing
Iqbal.
.
Sentinel, as a handy tool to control production quality
is prevention of claims. It is becoming more important
is prevention of claims. It is becoming more important
“Uster RSO is a real game-changer for consistent yarn
for spinners to understand the quality perspectives of
for spinners to understand the quality perspectives of
their customers in weaving and knitting – so that
their customers in weaving and knitting – so that “Uster RSO is a real game-changer for consistent yarn
issues such as claims can be prevented before the
issues such as claims can be prevented before the
quality. We are delighted – and so is the customer.”
yarn is shipped. Combining Quantum with Tensojet
yarn is shipped. Combining Quantum with T ensojet quality. We are delighted – and so is the customer.”
(weavability measurement system) and Quality Expert
(weavability measurement system) and Quality Expert
helps provide the ‘customer viewpoint’, by giving an
helps provide the ‘customer viewpoint’, by giving an
Muhammad Zafar Iqbal, General Manager of Textile Plant 4 at Ibrahim Fibres
accurate prognosis of weaving performance, based
accurate prognosis of weaving performance, based Muhammad Zafar Iqbal, General Manager of Textile Plant 4 at Ibrahim Fibres
on an easy-to-understand grading system. No fabric
on an easy
-to-understand grading system. No fabric
samples are needed, and testing costs are virtually
samples are needed, and testing costs are virtually information is an accurate reflection of real yarn
information is an accurate reflection of real yarn
eedback suggests that the prognosis
zero. F
zero. Feedback suggests that the prognosis behavior on both warping and weaving machines.
behavior on both warping and weaving machines.
The game-changer
The game-changer
Uster Ring Spinning Optimization in practice at Ibrahim Fibres
Uster Ring Spinning Optimization in practice at Ibrahim Fibres
intelligently translated by RSO into enhanced options
Uster has devised three special value modules: Ring
Uster has devised three special value modules: Ring intelligently translated by RSO into enhanced options
cuts and yarn alarms at the winding stage, with help
This customer had ambitious goals for its entire mill
Spinning Optimization, T
Spinning Optimization, Total Contamination Control for improvements, while Sentinel’s Roving Stop This customer had ambitious goals for its entire mill cuts and yarn alarms at the winding stage, with help
for improvements, while Sentinel’s Roving Stop
otal Contamination Control
of Uster Quantum clearers. The main focus wasn’t
operation, seeking benefits from ring spinning and
and the Alarm Center
and the Alarm Center. They enable preventive action function stops defective yarn production. Spinners operation, seeking benefits from ring spinning and of Uster Quantum clearers. The main focus wasn’t
function stops defective yarn production. Spinners
. They enable preventive action
only to increase ring spinning performance but to
winding processes. Detecting faults at source with
benefit from significant profitability increases and
to improve quality
, reduce waste and maximize
to improve quality, reduce waste and maximize benefit from significant profitability increases and winding processes. Detecting faults at source with only to increase ring spinning performance but to
Uster Sentinel, thanks to connectivity with Quantum
extend it to the final yarn stage in the winding
performance. The value modules apply protection against claims. Uster Sentinel, thanks to connectivity with Quantum extend it to the final yarn stage in the winding
performance. The value modules apply
protection against claims.
and Uster Quality Expert, allowed Ibrahim Fibres to
process.
comprehensive analysis of data from quality systems
comprehensive analysis of data from quality systems and Uster Quality Expert, allowed Ibrahim Fibres to process. Muhammad Zafar Iqbal, General Manager Uster Mill Dashboard on screen showing customized presentation of relevant infor mation
Muhammad Zafar Iqbal, General Manager
Uster Mill Dashboard on screen showing customized presentation of relevant information
achieve the required quality and performance gains.
A further advantage of Ring Spinning Optimization is
in the blowroom, on spinning machines and winders,
in the blowroom, on spinning machines and winders, A further advantage of Ring Spinning Optimization is achieve the required quality and performance gains. of T extile Plant 4 at Ibrahim Fibres
of Textile Plant 4 at Ibrahim Fibres
The team also wins
This case study shows that benefits from Ring
its impact on cop build-up quality. Yarn clearer data
to provide all-round protection, actually preventing its impact on cop build-up quality . Y arn clearer data This case study shows that benefits from Ring The team also wins
to provide all-round protection, actually preventing
RSO had a positive influence on production KPIs.
Spinning Optimization (RSO) go far beyond
from Quantum flows into the RSO Module of Quality
bad quality before it is produced.
bad quality before it is produced. from Quantum flows into the RSO Module of Quality Spinning Optimization (RSO) go far beyond RSO had a positive influence on production KPIs.
End-break downtime in spinning reduced by 80%,
end-break reduction.
Expert, and a comprehensive speed curve analysis is
Expert, and a comprehensive speed curve analysis is end-break reduction. End-break downtime in spinning reduced by 80%, Good for sustainability too energy in both power and air consumption, since less
Good for sustainability too
energy in both power and air consumption, since less
while clearer cuts at winding are 19% less than
The productivity plus made. The results guide spinners to the best while clearer cuts at winding are 19% less than The benefit from RSO at winding was greater than waste is being produced
The productivity plus
made. The results guide spinners to the best
waste is being produced
The benefit from RSO at winding was greater than
previously. Overall winding efficiency is up by 1%.
Ibrahim Fibres is a leading P
akistani Industrial
Ring Spinning Optimization – RSO – stops poor
Ring Spinning Optimization – RSO – stops poor machine settings for higher production yields and the Ibrahim Fibres is a leading Pakistani Industrial previously . Overall winding efficiency is up by 1%. expected. By attending to the source of faults at ring than earlier. These benefits are in line with the vision,
machine settings for higher production yields and the
than earlier. These benefits are in line with the vision,
expected. By attending to the source of faults at ring
RSO had a further positive impact in the spinning
Organization, incorporated in 1986. Its operations
, instead of cutting it. Prevention comes with
quality
quality, instead of cutting it. Prevention comes with required quality . This reduces quality variations over Organization, incorporated in 1986. Its operations RSO had a further positive impact in the spinning spinning, the mill was able to reduce yarn fault cuts – mission and core values of Ibrahim Fibres.
required quality. This reduces quality variations over
mission and core values of Ibrahim Fibres.
spinning, the mill was able to reduce yarn fault cuts –
department. The Uster Sentinel system guides
include polyester and textile spinning plants. The
the connected yarn clearer . It means disturbing the cop and boosts the overall performance of the include polyester and textile spinning plants. The department. The Uster Sentinel system guides waste – at winding by about 19% and further yarn
the connected yarn clearer. It means disturbing
the cop and boosts the overall performance of the
waste – at winding by about 19% and further yarn
operators logically to the next yarn break, so they no
polyester plants produce a wide range of staple fiber
.
defects cannot pass and issues in downstream
defects cannot pass and issues in downstream ring spinning machine. polyester plants produce a wide range of staple fiber. operators logically to the next yarn break, so they no alarms reduced significantly. Ibrahim Fibres increased “We are happy with our investment in the Uster
ring spinning machine.
“We are happy with our investment in the Uster
alarms reduced significantly. Ibrahim Fibres increased
longer need to search and patrol laboriously for
The textile spinning plants specialize in production of
processes are prevented. Upstream, connectivity to The textile spinning plants specialize in production of longer need to search and patrol laboriously for its winding efficiency by about 1%, as well as Sentinel system and the improved
processes are prevented. Upstream, connectivity to
its winding efficiency by about 1%, as well as
Sentinel system and the improved
breaks. Thus, operator motivation in working practic-
medium fine counts of blended as well as pure
Uster’s quality management platform contributes to
Uster’s quality management platform contributes to State-of-the-art optimization medium fine counts of blended as well as pure breaks. Thus, operator motivation in working practic - producing better quality with fewer alarms in the performance-oriented results in spinning and winding.
State-of-the-ar
t optimization
performance-oriented results in spinning and winding.
producing better quality with fewer alarms in the
es has significantly increased, resulting in continu
synthetic yarns.
‘preventive yarn clearing’.
‘preventive yarn clearing’. Additional potential for improvement comes with synthetic yarns. es has significantly increased, resulting in continu- - process. More importantly, it has helped us to bring smiles to
Additional potential for improvement comes with
process.
More importantly, it has helped us to bring smiles to
ously better work management. Ibrahim Fibres has
Uster RSO 3D, for extended Ring Spinning
Uster RSO 3D , for extended Ring Spinning ously better work management. Ibrahim Fibres has all levels of the workforce,” says Iqbal. Ibrahim Fibres
all levels of the workforce,” says Iqbal. Ibrahim Fibres
been able to increase the working area of machine
Ibrahim Fibres was looking for optimization in
RSO works at the most costly stage in yarn
RSO works at the most costly stage in yarn Optimization. This delivers quality data for each Ibrahim Fibres was looking for optimization in been able to increase the working area of machine One more important benefit of the Uster Sentinel has a strong belief that a good work culture is the
Optimization. This delivers quality data for each
One more important benefit of the Uster Sentinel
has a strong belief that a good work culture is the
operators by about 35% within a short period, and
spinning, and was convinced by the RSO approach
manufacturing, allowing mills to analyze combined
manufacturing, allowing mills to analyze combined individual spindle position. The facility for quality spinning, and was convinced by the RSO approach operators by about 35% within a short period, and system is that it supports sustainability. It was foundation for success. “We also believe our
individual spindle position. The facility for quality
foundation for success. “We also believe our
system is that it supports sustainability. It was
aims to double the areas in the near future.
that Uster Sentinel (monitoring the productivity of all
quality data from spinning and winding in a single mapping across the entire ring spinning machine that Uster Sentinel (monitoring the productivity of all aims to double the areas in the near future. possible to bring down energy costs significantly, due association with Uster could leverage even more
quality data from spinning and winding in a single
mapping across the entire ring spinning machine
possible to bring down energy costs significantly, due
association with Uster could leverage even more
spindles) brings. It was especially impressed with the
system. Information from Sentinel (monitoring the helps to identify outlier sides, sections or spindles, as spindles) brings. It was especially impressed with the to reduced reprocessing of roving waste and hard benefits in future, through connectivity to Uster
system. Information from Sentinel (monitoring the
helps to identify outlier sides, sections or spindles, as
to reduced reprocessing of roving waste and hard
benefits in future, through connectivity to Uster
“W
e observe that better operator work management
additional advantages of further reducing yarn fault
productivity of all spindles) and Quantum is well as assisting maintenance decisions. additional advantages of further reducing yarn fault “We observe that better operator work management waste at the winding stage. The mill has saved more portfolio products such as Uster RSO 3D.”
productivity of all spindles) and Quantum is
well as assisting maintenance decisions.
portfolio products such as Uster RSO 3D.”
waste at the winding stage. The mill has saved more
October/November 2022
October/November 2022 October/November 2022
October/November 2022