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Saturday, May 18, 2024

Ricoh 3D launches the world’s first 3D printer with the ability to produce carbon fibers

Ricoh 3D launched the world’s first 3D printer to produce PEEK and PA-12 based carbon fiber printed parts. The printer utilizes composite-based additive manufacturing (CBAM) process developed by Impossible Objects, which creates much stronger pieces with very few geometric restrictions at significantly lower prices than have been possible before.

The unique printing process leverages high-speed 2D graphics technology to create a high-performance, reinforced composite part. The 3D printed materials are commercially available in Europe for functional prototypes and small batch production. The new fabrication technique is excellent news for aerospace and drone manufacturers since fine features and flat parts were previously impossible with additive technologies due to the short, chopped fiber formation and lamination between layers, causing pieces to fall apart under force.

Mark Dickin, manager at Ricoh 3D, said, “Composites are set to be an area of enormous growth in additive manufacturing in the coming years, so we are proud to be working with Impossible Objects to be at the forefront of the European movement. Carbon Fibre composites are industry-leading when producing lightweight yet substantial parts. These properties make the materials ideal for tooling and end-use applications in various industries, including medical, aerospace, automotive, sport, and industrial, creating anything from propellers to gear components, golf clubs, and prosthetics. It was essential to us that this was a sustainable offering. All powder is recycled by extracting the waste material off the sheet, ensuring nothing is wasted. We are working closely with the team at Impossible Objects on future material developments. Our engineers look forward to demonstrating how these new materials can change the game across various industries.”

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