Page 56 - February-March-2017
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                                                                                                                                                                                                                                                                                                   price, low carbon footprints, and the go-green   and easy way. This unique technique is managed
                                                                                                                                                                                                                                                                                                   concept. To be a better part of the industry, Al-Karam
                                                                                                                                                                                                                                                                                                                                                    through Yarn dyeing method- a special process that
         Reports  Research and Development Center at Al-Karam Textile                                                                                                                                                                                                                              With these major market forces, the Al-Karam textile   dyeing of yarn that ends up achieving Denim look.
              Changing the ideologies…
                                                                                                                                                                                                                                                                                                                                                    deals with washing of the garment followed by
                                                                                                                                                                                                                                                                                                   is also focused on the same.
                                                                                                                                                                                                                                                                                                                                                    This method uses less chemical and required low
                                                                                                                                                                                                                                                                                                   is now setting new benchmarks in the textile sector.
                                                                                                                                                                                                                                                                                                                                                    temperature thus saves BOD / COD of wastewater.
                                                                                                                                                                                                                                                                                                   As said by Mr. Sial, the company is focused on their
                                                                                                                                                                                                                                                                                                                                                    The fabric is woven on air-jet looms.
                                                                                                                                                                                                                                                                                                   slogan; “Creating the future we want to see, through
                                                                                                                                                                                                                                                                                                                                                    Mr. Sial further told TEXtalks that, Al-Karam is
                                                                                                                                                                                                                                                                                                   sustainable innovation.”
                                                                                                                                                                                                                                                                                                                                                    setup. It includes stone wash, enzyme wash,
                                                                                                                                                                                                                                                                                                   Al-Karam textile is focused on sustainability with
                                                                                                                                                                                                                                                                                                                                                    enzyme-netting wash, chain wash, random wash
                                                                                                                                                                                                                                                                                                   innovation and is determined to make an end      currently dealing with the different process at their
                                                                                                                                                                                                                                                                                                   product that can stay for long. The company is   and many other types of washes. These washes are
                                                                                                                                                                                                                                                                                                   working on making more and more sustainable      used to give an antique look to a fabric with a verity
                                                                                                                                                                                                         Arif Sial                                                                                 products like bed sheets, curtains, thermal blankets,   of colors. With the help of these washing techniques
                                                                                                                                                                                                         Technical Director Research & Development
                                                                                                                                                                                                         Al-Karam Textile, Karachi                                                                 throws etc. However, it believes that sustainability   Al-Karam textile is now able to provide the market
                                                                                                                                                                                                                                                                                                   should always remain the major factor in formulating   with varying shades of Denim look fabric, which is
                                                                                                                                                                                                                                                                                                   any kind of fabric. According to the given statement,   something really new for the garment sector. It also
                                                                                                                                                                                                                                                                                                   the main focus of Al-Karam textile, and as of its R&D   includes a wide variety for male and female clothings.
                                                                                                                                                                                                                                                                                                   center, is on the sustainability, aesthetic, comfort,
                                                                                                                                                                                                                                                                                                   function, quality and the cost. All the approaches of   Another major product introduced by Al-Karam
                                                                                                                                                                                                                                                                                                   Al-Karam are based on these points. The preferences   textile is made up of simple cotton with low water
                                                                                                                                                                                                                                                                                                   are made according to the mind of a customer.    dyeing process. This is also done on a small setup
                                                                                                                                                                                                                                                                                                                                                    with a simple process. This type of fabric is also
                                                                                                                                                                                                                                                                                                   The R&D of Al-Karam textile worked on            used in bedding, sheeting and garment industry
                                                                                                                                                                                                                                                                                                   understanding the preferences of customers, by
                                                                                                                                                                                                                                                                                                   reading their purchasing behaviors. Found was that   Moving ahead, Mr.Sial told that, functional finishes
                                                                                                                                                                                                                                                                                                   most of the customers show the same behavioral   are also one of the major achievements of the
                                                                                                                                                                                                                                                                                                   pattern while buying. According to the experts from   Al-Karam. They have worked extensively and
                                                                                                                                                                                                                                                                                                   Al-Karam Textile, the attitudes and preferences of   successfully presented to the market with a number                thermals he informed that Al-Karam is also dealing   cotton. H
                                                                                                                                                                                                                                                                                                   an average customer must be core of every single   of functional finishes. These finishes are formulated               with the thermal blankets that are made up of    the price of
                                                                               Research & Development Department team
                                                                                                                                                                                                                                                                                                   development, and this is what Al-Karam is keeping   on the basis of the study performed in the Europe.                 recycled cotton with specialized dobbies, floats to
                                                                                                                                                                                                                                                                                                   in mind.                                         The offered finishing line contains all kinds of                      make it bulky, softer and thermal resistance. This   However,
                  “We are striving to build a comprehensive bridge                                                                                                                                                                                                                                 Quoting an example by Mr.Sial, Al-Karam is currently   functional finishes including; anti-odor, anti-bacterial        recycled cotton is made on internal setup of Al-Karam,   repla
                                                                                                                                                                                                                                                                                                                                                                                                                          where the weaving and greige waste is retreated with
                                                                                                                                                                                                                                                                                                                                                                                                                                                                           if the replac
                                                                                                                                                                                                                                                                                                                                                    (based on natural products), cosmeto-textile finishes
              among industry – academia – customers through our                                                                                                                                                                                                                                    working on the fabric that is made up of recycled   (fragrance, scent, skin moisturizing, vitamin etc), self           the spinning waste to get this recycled cotton that is   cost-
                                                                                                                                                                                                                                                                                                                                                                                                                          then used in the production of thermal products.
                                                                                                                                                                                                                                                                                                                                                                                                                                                                           there are a n
                                                                                                                                                                                                                                                                                                                                                    cleaning (fluorine free), UV protection, anti-mosquito
                                                                                                                                                                                                                                                                                                   polyester, generated from plastic bottles, with blends
               research to secure & boost our business, knowledge                                                                                                                                                                                                                                  of different types of cellulosic and functional fibers.   finishes etc.  The raw material used for this finish         The innovation in yarn is also something, the    including all
                                                                                                                                                                                                                                                                                                                                                                                                                                                                           functional fi
                                                                                                                                                                                                                                                                                                                                                    chemical formulation is sustainable. The washing
                                                                                                                                                                                                                                                                                                   The firm is spinning recycled polyester fiber with
                                        and life trend” Arif Sial                                                                                                                                                                                                                                  other cellulosic fibers, to enhance the aesthetics and   durability of all finishes is 20 washes. The finishes         Al-Karam textile has worked on. According to the   than conven
                                                                                                                                                                                                                                                                                                                                                                                                                                                                           However, acco
                                                                                                                                                                                                                                                                                                                                                                                                                          given statistics, around 30 tons of yarn is processed
                                                                                                                                                                                                                                                                                                   function of the fabric and increase its value in the
                                                                                                                                                                                                                                                                                                                                                    are already introduced in the market. Though this
                                                                                                                                                                                                                                                                                                   international market. This fabric is presented to many   range of finishes has not marked any orders or                on daily basis, inside the mills of Al-Karam textile   some or
                                                                                                                                                                                                                                                                                                   customers and highly appreciated by the market.   demands from the market yet, it is easily available in               and different types of waste are used to produce   this regard
             From new combination fabrics to latest techniques,   Anwar in recent past years.  The Al-Karam Textile                                                                                                                                                                                Mr.Sial told TEXtalks that this recycled polyester has   the market. “These finishes are also good for                 yarn. In addition, Al-Karam is also making the variety   appre
             that enhance the sustainability of the fabric,   Pakistan came up with innovative techniques for the                                                                                                                                                                                  characteristics as that of virgin polyester.     sheeting and home textile finishing with the main                     of rugs from knitted waste, which is again a     polyester rel
             Al-Karam has bought a wide range of products to   home textiles; clothing and apparel industry                                                                                                                                                                                                                                         focus on sustainability”, he further added.                           sustainable step. Customers are getting attraction
             the market. While talking to the officials of TEXtalks   is Pakistan.                                                                                                                                                                                                                 Al-Karam is currently dealing with a wide range of                                                                     towards it.                                      The session w
             International, the Technical Director Research &                                                                                                                                                                                                                                      fabric and Denim look fabric is one of its major   Multi color dyeing is the next big punch of Al-Karam                                                                 major mills i
             Development of Al-Karam Textile, Mr. Arif Sial   While talking to TEXtalks, Mr. Sial told that he started                                                                                                                                                                             achievements. This Denim fabric is used in wide   in the textile industry. It is low water dyeing process              Mr. Sial shared his views that the customers now   game really
             introduced the newly inaugurated department of   his journey as a head of weaving department at the                                                                                                                                                                                   ranges and it is highly appreciated in the       that is executed by using injectors. The six colors                   believe in that cotton is becoming a challenge and   with bett
             Al-Karam Textile that is formulated to deal with the   firm. In his years of experience he has seen major                                                                                                                                                                             international market as well. Though denim       can be injected at a time. The fabric undergoes a                     there is a need to find alternatives to cotton in terms   maxi
             extensive research and development process in    shifts in the market. According to his observation,                                                                                                                                                                                  production needs a huge setup, that is lengthy   process where nozzles carry different shade in the                    of better performance and durability. At the same   textile ma
             different sectors of textiles. The idea of establishing   the market this time is running on a different page                                                                                                                                                                         process and use of expensive and harsh chemicals,   cone. These colors from nozzles are sprayed on the                 time, there is a need to get something that is   the hope of w
             R&D is launched by Managing Director, Mr. Fawad   and is looking for innovative products at lowest                                                                                                                                                                                    but Al-Karam is dealing with the process in a unique   fabric to give it different shades. While talking about         cheaper than the cotton and expected is that the   Research &
                                                                                                                                                                                                                                                                                                                                                                                                                          textile industry will find alternative ways to replace   will
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